1008.03.5 Drying of Film:
1008.03.5 1 Set to Touch: Film shall set to touch in not more
than 8 hours when tested in accordance with ASTM D1640.
1008.03.5 2 Dry Through: Film shall dry through in not more
than 36 hours when tested in accordance with ASTM D1640.
1008.03.6 Worki ng Properties and Appearance of Dried Film:
Varnish shall have good brushing, flowing, covering, and leveling properties. Dried film shall be jet black, smooth, and free from brush marks, blisters, pinholes, and other defects.
1008.03.7 Water Resistance: Film shall show no whitening,
dulling, or other defects after a dried film is immersed in water for 18 hours and air dried for 2 hours.
1008.04 COAL TAR EPOXY -POLYA MIDE PAINT. Comply with
SSPC -Paint 16.
1008.05 COLD GALVANIZED REPA IR COMPOUND. Use a
product from the A pproved Materials List. The material shall be supplied from the manufacturer in unopened aerosol cans or unopened friction top cans. The cans shall be labeled with the manufacturer's name, product name, batch number, and expiration date. The pigment sha ll contain a minimum of 90 percent metallic zinc. Dried film shall be relatively smooth, and free from blisters, pinholes, sags, and other defects. A minimal amount of brush marks is acceptable. Test panels coated with the compound will be tested in a sal t fog apparatus in accordance with ASTM B117 for 1500 hours. The panels shall show no signs of rusting, blistering, undercutting, delamination, or other deleterious conditions.
1008.06 CORROSION INHIBITING ALKYD PAINT SYSTEM. Use
a three -coat paint system which is compatible with basic lead silico chromate paint. The corrosion inhibiting pigment shall be calcium borosilicate. The primer and the intermediate coats shall be tinted for color contrast. Use aluminum topcoat in accordance with SSPC -Paint 101, Type I for both systems.
1008.06.1 Specific Requirements: Comply with the following:
1008.03.5 Drying of Film:
1008.03.5 1 Set to Touch: Film shall set to touch in not more
than 8 hours when tested in accordance with ASTM D1640.
1008.03.5 2 Dry Through: Film shall dry through in not more
than 36 hours when tested in accordance with ASTM D1640.
1008.03.6 Worki ng Properties and Appearance of Dried Film:
Varnish shall have good brushing, flowing, covering, and leveling properties. Dried film shall be jet black, smooth, and free from brush marks, blisters, pinholes, and other defects.
1008.03.7 Water Resistance: Film shall show no whitening,
dulling, or other defects after a dried film is immersed in water for 18 hours and air dried for 2 hours.
1008.04 COAL TAR EPOXY -POLYA MIDE PAINT. Comply with
SSPC -Paint 16.
1008.05 COLD GALVANIZED REPA IR COMPOUND. Use a
product from the A pproved Materials List. The material shall be supplied from the manufacturer in unopened aerosol cans or unopened friction top cans. The cans shall be labeled with the manufacturer's name, product name, batch number, and expiration date. The pigment sha ll contain a minimum of 90 percent metallic zinc. Dried film shall be relatively smooth, and free from blisters, pinholes, sags, and other defects. A minimal amount of brush marks is acceptable. Test panels coated with the compound will be tested in a sal t fog apparatus in accordance with ASTM B117 for 1500 hours. The panels shall show no signs of rusting, blistering, undercutting, delamination, or other deleterious conditions.
1008.06 CORROSION INHIBITING ALKYD PAINT SYSTEM. Use
a three -coat paint system which is compatible with basic lead silico chromate paint. The corrosion inhibiting pigment shall be calcium borosilicate. The primer and the intermediate coats shall be tinted for color contrast. Use aluminum topcoat in accordance with SSPC -Paint 101, Type I for both systems.
1008.06.1 Specific Requirements: Comply with the following:
1008.03.5 Drying of Film:
1008.03.5 1 Set to Touch: Film shall set to touch in not more
than 8 hours when tested in accordance with ASTM D1640.
1008.03.5 2 Dry Through: Film shall dry through in not more
than 36 hours when tested in accordance with ASTM D1640.
1008.03.6 Worki ng Properties and Appearance of Dried Film:
Varnish shall have good brushing, flowing, covering, and leveling properties. Dried film shall be jet black, smooth, and free from brush marks, blisters, pinholes, and other defects.
1008.03.7 Water Resistance: Film shall show no whitening,
dulling, or other defects after a dried film is immersed in water for 18 hours and air dried for 2 hours.
1008.04 COAL TAR EPOXY -POLYA MIDE PAINT. Comply with
SSPC -Paint 16.
1008.05 COLD GALVANIZED REPA IR COMPOUND. Use a
product from the A pproved Materials List. The material shall be supplied from the manufacturer in unopened aerosol cans or unopened friction top cans. The cans shall be labeled with the manufacturer's name, product name, batch number, and expiration date. The pigment sha ll contain a minimum of 90 percent metallic zinc. Dried film shall be relatively smooth, and free from blisters, pinholes, sags, and other defects. A minimal amount of brush marks is acceptable. Test panels coated with the compound will be tested in a sal t fog apparatus in accordance with ASTM B117 for 1500 hours. The panels shall show no signs of rusting, blistering, undercutting, delamination, or other deleterious conditions.
1008.06 CORROSION INHIBITING ALKYD PAINT SYSTEM. Use
a three -coat paint system which is compatible with basic lead silico chromate paint. The corrosion inhibiting pigment shall be calcium borosilicate. The primer and the intermediate coats shall be tinted for color contrast. Use aluminum topcoat in accordance with SSPC -Paint 101, Type I for both systems.
1008.06.1 Specific Requirements: Comply with the following:
1008.03.5 Drying of Film:
1008.03.5 1 Set to Touch: Film shall set to touch in not more
than 8 hours when tested in accordance with ASTM D1640.
1008.03.5 2 Dry Through: Film shall dry through in not more
than 36 hours when tested in accordance with ASTM D1640.
1008.03.6 Worki ng Properties and Appearance of Dried Film:
Varnish shall have good brushing, flowing, covering, and leveling properties. Dried film shall be jet black, smooth, and free from brush marks, blisters, pinholes, and other defects.
1008.03.7 Water Resistance: Film shall show no whitening,
dulling, or other defects after a dried film is immersed in water for 18 hours and air dried for 2 hours.
1008.04 COAL TAR EPOXY -POLYA MIDE PAINT. Comply with
SSPC -Paint 16.
1008.05 COLD GALVANIZED REPA IR COMPOUND. Use a
product from the A pproved Materials List. The material shall be supplied from the manufacturer in unopened aerosol cans or unopened friction top cans. The cans shall be labeled with the manufacturer's name, product name, batch number, and expiration date. The pigment sha ll contain a minimum of 90 percent metallic zinc. Dried film shall be relatively smooth, and free from blisters, pinholes, sags, and other defects. A minimal amount of brush marks is acceptable. Test panels coated with the compound will be tested in a sal t fog apparatus in accordance with ASTM B117 for 1500 hours. The panels shall show no signs of rusting, blistering, undercutting, delamination, or other deleterious conditions.
1008.06 CORROSION INHIBITING ALKYD PAINT SYSTEM. Use
a three -coat paint system which is compatible with basic lead silico chromate paint. The corrosion inhibiting pigment shall be calcium borosilicate. The primer and the intermediate coats shall be tinted for color contrast. Use aluminum topcoat in accordance with SSPC -Paint 101, Type I for both systems.
1008.06.1 Specific Requirements: Comply with the following:
1008.03.5 Drying of Film:
1008.03.5 1 Set to Touch: Film shall set to touch in not more
than 8 hours when tested in accordance with ASTM D1640.
1008.03.5 2 Dry Through: Film shall dry through in not more
than 36 hours when tested in accordance with ASTM D1640.
1008.03.6 Worki ng Properties and Appearance of Dried Film:
Varnish shall have good brushing, flowing, covering, and leveling properties. Dried film shall be jet black, smooth, and free from brush marks, blisters, pinholes, and other defects.
1008.03.7 Water Resistance: Film shall show no whitening,
dulling, or other defects after a dried film is immersed in water for 18 hours and air dried for 2 hours.
1008.04 COAL TAR EPOXY -POLYA MIDE PAINT. Comply with
SSPC -Paint 16.
1008.05 COLD GALVANIZED REPA IR COMPOUND. Use a
product from the A pproved Materials List. The material shall be supplied from the manufacturer in unopened aerosol cans or unopened friction top cans. The cans shall be labeled with the manufacturer's name, product name, batch number, and expiration date. The pigment sha ll contain a minimum of 90 percent metallic zinc. Dried film shall be relatively smooth, and free from blisters, pinholes, sags, and other defects. A minimal amount of brush marks is acceptable. Test panels coated with the compound will be tested in a sal t fog apparatus in accordance with ASTM B117 for 1500 hours. The panels shall show no signs of rusting, blistering, undercutting, delamination, or other deleterious conditions.
1008.06 CORROSION INHIBITING ALKYD PAINT SYSTEM. Use
a three -coat paint system which is compatible with basic lead silico chromate paint. The corrosion inhibiting pigment shall be calcium borosilicate. The primer and the intermediate coats shall be tinted for color contrast. Use aluminum topcoat in accordance with SSPC -Paint 101, Type I for both systems.
1008.06.1 Specific Requirements: Comply with the following:
1008.03.5 Drying of Film:
1008.03.5 1 Set to Touch: Film shall set to touch in not more
than 8 hours when tested in accordance with ASTM D1640.
1008.03.5 2 Dry Through: Film shall dry through in not more
than 36 hours when tested in accordance with ASTM D1640.
1008.03.6 Worki ng Properties and Appearance of Dried Film:
Varnish shall have good brushing, flowing, covering, and leveling properties. Dried film shall be jet black, smooth, and free from brush marks, blisters, pinholes, and other defects.
1008.03.7 Water Resistance: Film shall show no whitening,
dulling, or other defects after a dried film is immersed in water for 18 hours and air dried for 2 hours.
1008.04 COAL TAR EPOXY -POLYA MIDE PAINT. Comply with
SSPC -Paint 16.
1008.05 COLD GALVANIZED REPA IR COMPOUND. Use a
product from the A pproved Materials List. The material shall be supplied from the manufacturer in unopened aerosol cans or unopened friction top cans. The cans shall be labeled with the manufacturer's name, product name, batch number, and expiration date. The pigment sha ll contain a minimum of 90 percent metallic zinc. Dried film shall be relatively smooth, and free from blisters, pinholes, sags, and other defects. A minimal amount of brush marks is acceptable. Test panels coated with the compound will be tested in a sal t fog apparatus in accordance with ASTM B117 for 1500 hours. The panels shall show no signs of rusting, blistering, undercutting, delamination, or other deleterious conditions.
1008.06 CORROSION INHIBITING ALKYD PAINT SYSTEM. Use
a three -coat paint system which is compatible with basic lead silico chromate paint. The corrosion inhibiting pigment shall be calcium borosilicate. The primer and the intermediate coats shall be tinted for color contrast. Use aluminum topcoat in accordance with SSPC -Paint 101, Type I for both systems.
1008.06.1 Specific Requirements: Comply with the following:
Table 1008 -2 Corrosion Inhibiting Alkyd Paint System Properties, Primer Property Test Method Min Max Pigment, % by wt ASTM D2371 53 — Vehicle, % by wt ASTM D2372 — 47 Density, lbs/gal ASTM D1475 11.4 — Water, % — 0.25 Coarse Particle and Skins (Total Residue Retained on No. 325 Sieve Based on Paint), % ASTM D185 — 1.0 Fineness of Grind (North Std) ASTM D1210 5 — Viscosity (Stormer -Krebs Units) @ 77°F ASTM D562 75 85 Dry Through, Hours ASTM D1640 — 18 Non-volatile in Vehicle, % by wt ASTM D2369 & ASTM D2372 57 — Table 1008 -3 Corrosion Inhibiting Alkyd Paint System Properties, Intermediate Coat Property Test Method Min Max Pigment, % by wt ASTM D2371 44 — Vehicle, % by wt ASTM D2372 — 56 Density, lbs/gal ASTM D1475 10.2 — Water, % — 0.25 Coarse Particle and Skins (Total Residue Retained on No. 325 Sieve Based on Paint), % ASTM D185 — 1.0 Fineness of Grind (North Std) ASTM D1210 5 — Viscosity (Stormer -Krebs Units) @ 77°F ASTM D562 75 85 Dry Through, Hours ASTM D1640 — -10 Non-volatile in Vehicle, % by wt ASTM D2369 & ASTM D2372 45 — Table 1008 -4 Corrosion Inhibiting Alkyd Paint System Chemical Requirements, Prime Pigment Test Method Min Max Calcium Boro -Silicate ASTM D4288 80.0% — Synthetic Iron Oxide, Class I ASTM D84 16.0% 18.0% Organo Montmorillonite 1.0% 2.0% VEHICLE Alkyd Resin Solution, Type I, Class A Fed. Spec TT -R-266 43.0% 50.0% Linseed Oil ASTM D234 20.0% 27.0% Mineral Spirits, Type II1 Fed. Spec TT -T-291E 28.0% Driers 1.0% 2.0% 1Small quantities of alcohols or alcohol/water mixtures may replace some mineral spirits where such materials are used as polar additives for the suspending aid. Table 1008 -5 Corrosion Inhibiting Alkyd Paint System Chemical Requirements, Intermediate Coat Pigment Test Method Min Max Calcium Boro -Silicate ASTM D4288 80.0% — Synthetic Iron Oxide, Class I ASTM D84 17.5% 18.5% Organo Montmorillonite 1.5% 2.5% Lampblack — 2.0% VEHICLE Alkyd Resin Solution, Type I, Class A Fed. Spec TT -R-266 65.0% — Mineral Spirits, Type II1 Fed. Spec TT -T-291E — 34.0% Driers 1.0% 1.5% 1Small quantities of alcohols or alcohol/water mixtures may replace some mineral spirits where such materials are used as polar additives for the suspending aid.
1008.07 Vacant.
1008.08 Maintenance Overcoat Ing of Steel Bridges .
Use an overcoat system from the Approved Materials List. For source approval, a field trial is required, which consists of a three year side -by- side comparison be tween the new overcoat system and a corrosion inhibiting alkyd paint “control” system. Both systems shall overcoat a red Table 1008 -4 Corrosion Inhibiting Alkyd Paint System Chemical Requirements, Prime Pigment Test Method Min Max Calcium Boro -Silicate ASTM D4288 80.0% — Synthetic Iron Oxide, Class I ASTM D84 16.0% 18.0% Organo Montmorillonite 1.0% 2.0% VEHICLE Alkyd Resin Solution, Type I, Class A Fed. Spec TT -R-266 43.0% 50.0% Linseed Oil ASTM D234 20.0% 27.0% Mineral Spirits, Type II1 Fed. Spec TT -T-291E 28.0% Driers 1.0% 2.0% 1Small quantities of alcohols or alcohol/water mixtures may replace some mineral spirits where such materials are used as polar additives for the suspending aid. Table 1008 -5 Corrosion Inhibiting Alkyd Paint System Chemical Requirements, Intermediate Coat Pigment Test Method Min Max Calcium Boro -Silicate ASTM D4288 80.0% — Synthetic Iron Oxide, Class I ASTM D84 17.5% 18.5% Organo Montmorillonite 1.5% 2.5% Lampblack — 2.0% VEHICLE Alkyd Resin Solution, Type I, Class A Fed. Spec TT -R-266 65.0% — Mineral Spirits, Type II1 Fed. Spec TT -T-291E — 34.0% Driers 1.0% 1.5% 1Small quantities of alcohols or alcohol/water mixtures may replace some mineral spirits where such materials are used as polar additives for the suspending aid.
1008.07 Vacant.
1008.08 Maintenance Overcoat Ing of Steel Bridges .
Use an overcoat system from the Approved Materials List. For source approval, a field trial is required, which consists of a three year side -by- side comparison be tween the new overcoat system and a corrosion inhibiting alkyd paint “control” system. Both systems shall overcoat a red Table 1008 -4 Corrosion Inhibiting Alkyd Paint System Chemical Requirements, Prime Pigment Test Method Min Max Calcium Boro -Silicate ASTM D4288 80.0% — Synthetic Iron Oxide, Class I ASTM D84 16.0% 18.0% Organo Montmorillonite 1.0% 2.0% VEHICLE Alkyd Resin Solution, Type I, Class A Fed. Spec TT -R-266 43.0% 50.0% Linseed Oil ASTM D234 20.0% 27.0% Mineral Spirits, Type II1 Fed. Spec TT -T-291E 28.0% Driers 1.0% 2.0% 1Small quantities of alcohols or alcohol/water mixtures may replace some mineral spirits where such materials are used as polar additives for the suspending aid. Table 1008 -5 Corrosion Inhibiting Alkyd Paint System Chemical Requirements, Intermediate Coat Pigment Test Method Min Max Calcium Boro -Silicate ASTM D4288 80.0% — Synthetic Iron Oxide, Class I ASTM D84 17.5% 18.5% Organo Montmorillonite 1.5% 2.5% Lampblack — 2.0% VEHICLE Alkyd Resin Solution, Type I, Class A Fed. Spec TT -R-266 65.0% — Mineral Spirits, Type II1 Fed. Spec TT -T-291E — 34.0% Driers 1.0% 1.5% 1Small quantities of alcohols or alcohol/water mixtures may replace some mineral spirits where such materials are used as polar additives for the suspending aid.
1008.07 Vacant.
1008.08 Maintenance Overcoat Ing of Steel Bridges .
Use an overcoat system from the Approved Materials List. For source approval, a field trial is required, which consists of a three year side -by- side comparison be tween the new overcoat system and a corrosion inhibiting alkyd paint “control” system. Both systems shall overcoat a red lead paint system and/or approved alternate system. The new overcoat paint system shall perform as well or better than the control syst em in the areas of blistering, rusting, fading, chalking, and adhesion. Alternate testing programs such as NTPEP and NEPOVERCOAT will be allowed if approved by the Materials Engineer Administrator. Paint used on projects will be sampled and tested and shall comply with the following requirements: Table 1008 -6 Paint Overcoat System Properties Property Test Method Tolerance1 Pigment Content ASTM D2698 ±2.0% Density ASTM D1475 ±0.25 lbs/gal (±0.03 kg/l) Total Solids Content ASTM D2369 ±2.0% Non-volatile in Vehicle Content ASTM D2698 ±2.0% Viscosity, Ku ASTM D562 ±5KU Dry to Touch ASTM D1640 ±10% Dry Through ASTM D1640 ±10% Sag, Lenetta ASTM D4400 ±10% Infrared Spectrum DOTD TR 610 Match original2 1Target values shall be established by the Materials and Testing Section upon qualification of the paint system. 2Standards for infrared spectrum shall be kept on file and compared to project samples for acceptance purposes. The topcoat shall be tinted to match fe deral color # 36463 from Federal Standard 595C for non -weathering steel and tinted to match federal color # 30045 from Federal Standard 595C, for weathering steel, unless otherwise specified. Section 1009 Reinforcing Steel, Strand, and Wire Rope
1009.01 REINFORCING STEEL. Comply with the “Buy America
Provisions” in 106.04. Use reinforcing steel for concrete complying with the following unless otherwise specified. Use Grade 60 reinforcing steel in bridge structures and other structures. Grade 40 may be used in portland cement concrete pavement (PCCP) structures. Comply with specifications below, as applicable. Use rebar chairs, ties, and miscellaneous accessories compatible with the reinforcement.
1009.01.1 Billet -Steel: Deformed and plain bars shall comply with
ASTM A615 and shall be from the Approved Materials List.
1009.01.2 Rail-Steel and Axle -Steel: Deformed and plain bars
shall comply with ASTM A996.
1009.01.3 Cold -Drawn Steel Wire: Plain wire shall comply with
ASTM A1064 with the following amendment: For material testing over 110,000 psi tensile strength in high strength applications such as spirals and ties, reduce the 25 percent minimum reduction in area by 5 percent for each 10,000 psi incr ement of tensile strength exceeding 110,000 psi. Deformed wire shall comply with ASTM A1064.
1009.01.4 Steel Welded Wire Reinforcement: Comply with
ASTM A1064. Use deformed reinforcement for bridge structures.
1009.01.5 Stainless Deformed Reinforcing Steel: Conform to
ASTM A955, Type 316LN UNS Designation S31653, UNS Designation S31803, or UNS Designation S32304.
1009.01.6 Galvanized Deformed Reinforcing Steel: Comply
with ASTM A767.
1009.01.7 Epoxy Coated Reinforcing Steel and Patching
Materials: Use products from the Approved Materi als List and comply with ASTM A775.
1009.02 BAR SUPPORTS AND TIE WIRES. Bar supports (chairs)
shall be metal wire. The bottom of bar supports shall be coated with an Section 1009 Reinforcing Steel, Strand, and Wire Rope
1009.01 REINFORCING STEEL. Comply with the “Buy America
Provisions” in 106.04. Use reinforcing steel for concrete complying with the following unless otherwise specified. Use Grade 60 reinforcing steel in bridge structures and other structures. Grade 40 may be used in portland cement concrete pavement (PCCP) structures. Comply with specifications below, as applicable. Use rebar chairs, ties, and miscellaneous accessories compatible with the reinforcement.
1009.01.1 Billet -Steel: Deformed and plain bars shall comply with
ASTM A615 and shall be from the Approved Materials List.
1009.01.2 Rail-Steel and Axle -Steel: Deformed and plain bars
shall comply with ASTM A996.
1009.01.3 Cold -Drawn Steel Wire: Plain wire shall comply with
ASTM A1064 with the following amendment: For material testing over 110,000 psi tensile strength in high strength applications such as spirals and ties, reduce the 25 percent minimum reduction in area by 5 percent for each 10,000 psi incr ement of tensile strength exceeding 110,000 psi. Deformed wire shall comply with ASTM A1064.
1009.01.4 Steel Welded Wire Reinforcement: Comply with
ASTM A1064. Use deformed reinforcement for bridge structures.
1009.01.5 Stainless Deformed Reinforcing Steel: Conform to
ASTM A955, Type 316LN UNS Designation S31653, UNS Designation S31803, or UNS Designation S32304.
1009.01.6 Galvanized Deformed Reinforcing Steel: Comply
with ASTM A767.
1009.01.7 Epoxy Coated Reinforcing Steel and Patching
Materials: Use products from the Approved Materi als List and comply with ASTM A775.
1009.02 BAR SUPPORTS AND TIE WIRES. Bar supports (chairs)
shall be metal wire. The bottom of bar supports shall be coated with an Section 1009 Reinforcing Steel, Strand, and Wire Rope
1009.01 REINFORCING STEEL. Comply with the “Buy America
Provisions” in 106.04. Use reinforcing steel for concrete complying with the following unless otherwise specified. Use Grade 60 reinforcing steel in bridge structures and other structures. Grade 40 may be used in portland cement concrete pavement (PCCP) structures. Comply with specifications below, as applicable. Use rebar chairs, ties, and miscellaneous accessories compatible with the reinforcement.
1009.01.1 Billet -Steel: Deformed and plain bars shall comply with
ASTM A615 and shall be from the Approved Materials List.
1009.01.2 Rail-Steel and Axle -Steel: Deformed and plain bars
shall comply with ASTM A996.
1009.01.3 Cold -Drawn Steel Wire: Plain wire shall comply with
ASTM A1064 with the following amendment: For material testing over 110,000 psi tensile strength in high strength applications such as spirals and ties, reduce the 25 percent minimum reduction in area by 5 percent for each 10,000 psi incr ement of tensile strength exceeding 110,000 psi. Deformed wire shall comply with ASTM A1064.
1009.01.4 Steel Welded Wire Reinforcement: Comply with
ASTM A1064. Use deformed reinforcement for bridge structures.
1009.01.5 Stainless Deformed Reinforcing Steel: Conform to
ASTM A955, Type 316LN UNS Designation S31653, UNS Designation S31803, or UNS Designation S32304.
1009.01.6 Galvanized Deformed Reinforcing Steel: Comply
with ASTM A767.
1009.01.7 Epoxy Coated Reinforcing Steel and Patching
Materials: Use products from the Approved Materi als List and comply with ASTM A775.
1009.02 BAR SUPPORTS AND TIE WIRES. Bar supports (chairs)
shall be metal wire. The bottom of bar supports shall be coated with an