PORTLAND CEMENT CONCRETE PRODUCTION SECTION 1022 665 Visual stability index (VSI) ASTM C1611 ≤ 1 J-Ring ASTM C1621 +/- 2 inches design slump flow Static segregation ASTM C1712 ≤ 15 mm Column segregation ASTM C1610 ≤ 15.0%
PORTLAND CEMENT CONCRETE PATCHING MATERIAL SECTION 1023 666 SECTION 1023 — PORTLAND CEMENT CONCRETE PATCHING MATERIAL
1023.1Pre -Blended Concrete Mix.
1023.1 .1 Material.
1023.1.2 Mixing Requirements.
manufacturer’s proportions and recommendations. 1023.1.2 Pre-Blended Rapid -Set Concrete. 1023.1.2.1 Materials.
controlling setting time, water reducers for workability, and an accelerator.
recommendations. 1023.1.2.2 Mixing Requirements.
manufacturer’s proportions and recommendations.
CONCRETE ADHESIVES SECTION 1024 667 SECTION 1024 – CONCRETE ADHESIVES
ASTM C881 is considered equivalent to AASHTO M235.
1024.1Concrete Crack Repair Through Epoxy Injection:
Class of material in accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
1024.1-1. Provide Class of material in accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
requirements in Table 10 24.1-1. Provide Class of material in accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied. Table 1024.1 -1: Grade Requirements for Concrete Crack Repair Material Crack Width Grade 0.002 inch < Crack Width ≤ 0.01 inch Grade 1 0.01 < Crack Width ≤ 0.25 inch Grade 1 or Grade 2
1024.2Non -Structural Concrete Crack Repair Through Gravity Feed:
and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
1024.3Non -Bridge Deck Concrete Spall Repair:
the hardened concrete to which the bonding system is to be applied.
Class of material in accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
Table 1024.3 -1: Grade Requirements for Concrete Spall Repair Material Surface Orientation Grade Horizontal Grade 2 Vertical or Angled Grade 3
1024.4Non -Bridge Deck PCC Masonry Rehabilitation:
CONCRETE ADHESIVES SECTION 1024 668 A. ASTM C881, Type V, meet grade requirements in Table 10 24.3-1. Provide Class of material in accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
1024.5Dowel Bar Anchorage for PCC Pavement:
temperature of the surface of the hardened concrete to which the bonding system is to be applied.
1024.6PCC Overlays:
accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
1024.7Structure Construction Joints:
accordance with ASTM C881 and the temperature of the surface of the hardened concrete to which the bonding system is to be applied.
1024.8Pavement Hole Filler:
temperature of the surface of the hardened concrete to which the bonding system is to be applied.
ULTRA HIGH -PERFORMANCE CONCRETE SECTION 1025 669 SECTION 1025 – ULTRA HIGH -PERFORMANCE CONCRETE
1025.1Mix Requirements
dry compone nts of the UHPC mixtures from a single UHPC material manufacturer. All materials must come from the same batch or lot.
1025.2Material Properties
Table 1025.2 -1. UHPC Closure Pour Material Properties Description Test Method Acceptance Criteria Compressive Strength AASHTO T 22 (3”x6” cylinders) (150 psi/sec loading rate) ≥ 22 ksi @ 28 days Shrinkage AASHTO T 160 / ASTM C 157 ≤ 800 micro -strain Rapid ChlorideIon Penetrability or Surface Resistivity Testing AASHTO T 277 / ASTM C 1202 or AASHTO TP 95 ≤ 350 coulombs ChlorideIon Penetrability AASHTO T 259 (½” depth) < 0.1183 lbs/yd3 Scaling Resistance ASTM C 672 Y < 3 Freeze -Thaw Resistance AASHTO T 161 / ASTM C 666A (300 cycles) Relative Dynamic Modulus of Elasticity > 95% Alkali -Silica Reaction ASTM C 1567 (Modified) ≤ 0.08% at 28 days Slump Flow and Visual Stability ASTM C1437 / ASTM C 1611 7 inches (Minimum) 10 inches (Maximum) No bleed water Consistent fiber distribution
1025.3Acceptance Testing
and admixtures sufficient for the Department to make a 1 -cubic -foot trial batch of UHPC. The Department will perform testing for alkali -silica reaction or permeability on specimens without steel reinforcement. Batch proportions will otherwise remain the same per the prepackaged blend and water to cementitious materials ratio (w/cm).
placement.
prior to collection by the Materials and Research section.
ULTRA HIGH -PERFORMANCE CONCRETE SECTION 1025 670 Table 1025.3 -1. UHPC Acceptance Testing Description Test Method Criteria Frequency Compressive Strength ASTM C39 as modified by ASTM C1856 ≥ 22 ksi @ 28 days ≥ 14 ksi @ 4 days Once per 25 CY or once per 12 hour shift Rapid ChlorideIon Penetrability or Surface Resistivity Testing AASHTO T 277 / ASTM C 1202 or AASHTO TP 95 ≤ 350 coulombs 1 per job (Performed prior to field placement) Slump Flow and Visual Stability ASTM C1437 as modified by ASTM C1856 7 inches (Min.) 10 inches (Max.) No bleed water Consistent fiber distribution 1 per batch BAGGED RIPRAT SECTION 1030 671 SECTION 1030 — BAGGED RIPRAP
1030.1Material Requirements.
1030.1.1 Portland Cement Concrete. Use a concrete mix that has a fine aggregate to cement ratio of 4:1 by weight. The contractor may substitute a dry mix of Class B concrete per Section 1022. 1030.1.2 Bags. Use multi -wall perforated paper bags, perforated on approximate 1 -inch centers, woven polyester, or polypropylene mesh bags that meet the following requirements:
applications.
sets.
limits are shown in the table below: Table 1030.1 -1. Approximate Size and Capacity of Riprap by Bag Type Bag Type Nominal Filled Bag Size Capacity Bags / yd3 (Dry) 60 lb paper 4” by 12” by 18” 0.50 ft3 54 80 lb paper 4” by 14” by 21” 0.67 ft3 40 90 lb polypropylene 6” by 12” by 18” 0.75 ft3 36
PIPE CULVERTS SECTION 1031 672 SECTION 1031 — PIPE CULVERTS
1031.1Reinforced Concrete Pipe Culverts.
pipe unless specified otherwise on the contract.
pipe (HE).
M170 Class III requirements.
AASHTO M207 Class III requirements.
constructed for use with rubber gaskets:
settlement of the pipe.
the manufacturer.
ASTM C990 for pipe sizes constructed where gaskets are not applicable.
M170M or AASHTO M207/ M207M and the pipe is marked with the production facility’s quality control stamp. Mark the following information clearly on the pipe before inspection:
All pipe inspected and approved at the manufacturing plant is subject to inspection at the project. No previous stamp or approval will override rejection at the project if the pipe is defective or damaged.
1031.2Thermoplastic Pipe.
12 inches and larger. Verify compliance through the AASHTO Product Evaluation & Audit Solutions. PIPE CULVERTS SECTION 1031 673 B. Provide polyethylene pipe, couplings, and fittings in accordance with AASHTO M252 for pipe sizes smaller than 12 inches. Verify compliance through the AASHTO Product Evaluation & Audit Solutions.
classification of 213320C. Verify compliance through the AASHT O Product Evaluation & Audit Solutions.
accordance with ASTM F477. Supply a joint system certified to meet a 10.8 PSI laboratory test per ASTM D3212.
sizes 12 inches and larger. Verify compliance through the AASHTO Product Evaluation & Audit Solutions.
1031.3Steel Reinforced Thermoplastic Pipe.
1031.4Pipe for Utility Work
to inspect materials and reject any materials that do not meet the utility owner’s specifications.
PILE MATERIALS SECTION 1032 674 SECTION 1032 — PILE MATERIALS
1032.1Description.
concrete piles and test piles. Provide materials for galvanized steel sheet piles.
1032.2Timber Pile Materials.
1032.2.1 Preparation
Commodity Specification E: Round Timber Piling; UC4C. When piles are directly immersed in tidal salt water, provide pile in accordance with AWPA U1; Commodity Specification G: Marine (Salt Water) Applications; UC5C.
2 Inspection
3 Storing and Handling
1032.3Cast -in-place Concrete Pile materials.
1032.3.1 Steel Shells.
steel pipe pile shells.
minimum wall thickness of 1/4 -inch. For welded pipe piles, provide seams that are straight or spiral -butt welded having full strength welded joints. Seamless steel pipe piles can also be used. Equip all piles with cast steel, inside -flange, extra strong, ribbed 60 -degree conical points. Securely fit the conical points to the bottom of the pile shells by welding with a 30 -degree beveled groove weld all aroun d, and in such a manner to minimize any extrusion beyond the outside surface of the steel shells. A maximum 1/4 -inch protrusion is permissible. If the protrusion exceeds 1/4 -inch, grind the protruding weld flush with the outside surface of the pile shell.
cutting the walls in a serrated pattern, inserting the added section, crimping back, and welding along the entire perimeter with a continuous 3/4-inch fillet weld. Perform welding with AWS certified welders, approved by the Department. Maintain current welding certifications current and show passing qualifications for the type of welding performed. Use steel shells conforming to SAE 1010 or 1015 an d having a minimum yield point of 50,000 -PSI, and a minimum thickness of 7 - gage.
minimum distance of 40 -feet between field splices when possible. Obtain approval from the engineer for all field splices. 1032.3.2 Protective Coating. PILE MATERIALS SECTION 1032 675 A. When indicated on the contract, protect the steel shells with a coating consisting of either coal tar epoxy or fusion bonded epoxy.
Thoroughly dry and commercially blast clean the pile shell in accordance with SSPC -SP 6 before coating. Perform the two -coat application, final drying time, t ouch -up, and inspection in accordance with the specifications of the SSPC. Provide a dry film thickness of each coat of 8 mils minimum and 16 -mils maximum for the two -coat system.
thermosetting powder coating, meeting the following requirements: Table 1032.3 -1. Fusion Bonded Epoxy Coating Requirements Property Test Method Value Gloss 60o ASTM D523 25 to 90% Impact (5/8” Top) [16 mm Top] ASTM G14 80-160 Inch Pounds (9 to 18 J) Taber Abrasion* ASTM D4060 70 mg/ 1,000 Cycles Chemical Resistance ASTM D1308 10% CaCl No Effect 10% NaOH No Effect Sat Ca(OH)2 No Effect Color Red Standard (for other colors, consult coater.) *Taber abrasion run CF 10 -wheel, 1,000 g load, 1,000 cycles.
blast cleaning apparatus and coating application system approved and prequalified by the Department before use. Blast clean all surfaces coated in accordance with SSPC -SP 5 White Metal Blast Cleaning Standards. Achieve a blast profile of 2 to 3 mils. Measure the surface profile in accordance with ASTM D4417. Submit a repair procedure should the blast profile exceed the requirements. Apply the coating within 8 h ours after blast cleaning. Apply the coating as an electrostatically charged dry powder sprayed onto the grounded pile. Heat and cure the coating in accordance with the manufacturer’s recommended procedures, to provide a fully cured finish. Apply the coati ng to a cured thickness of 25±2 mils, as tested in accordance with ASTM D7091.
and fusion bonded epoxy coatings. Apply the touch -up compound to all visible open areas, in accordance with the manufacturer’s recommended procedures.
protective coating to the entire length of each pile, test pile, and production pile. 1032.3.3 PCC.
1032.3.4 Bar Reinforcement.
1032.3.5 Storage and Handling. PILE MATERIALS SECTION 1032 676 A. Store and protect the steel shells to avoid dents, abrasions, and other injuries, and pick up in a manner that will avoid bending and distortion. The engineer will reject pile shells damaged by improper storage or handling. 1032.3.6 Inspection.
protective coating. If using a required protective coating, the plant will inspect the application of the coating. The pile shells remain subject to inspection at the project site before driving. All defective piles will result in rejection.
1032.4Steel H Pile Materials.
1032.4.1 Material Requirements.
accordance with ASTM A709, Grade 50. Use the same materials for splices or reinforced tips as the H pile except that cast steel may suffice for tips. Perform wel ding in accordance with Section 1039. Use steel that is straight and true within the permissible mill tolerances.
1032.5Precast, Prestressed Concrete Pile Materials.
1032.5.1 PCC.
612, and 1022. A 28 -day compressive strength of 6,000 -PSI is required unless noted otherwise on the contract. Develop and submit the concrete mix design for approval in accordance with Section 1022. 1032.5.2 Prestressing Strands.
accordance with the contract and stress in accordance with Section 612.3.4. 1032.5.3 Spiral Reinforcing.
1032.5.4 Bar Reinforcement.
1032.5.5 Fabrication.
specifically called for in the contract. Provide prestressed concrete piles within the following allowable tolerances: Table 1032.5 -1 Prestressed Pile Tolerances Prestressed Pile Feature Tolerance Width -1/4” to +1” Head Out of Square 1/4" per 12’ of width, measured diagonally PILE MATERIALS SECTION 1032 677 Horizontal Alignment (Deviation from Straight Line Parallel to Centerline of Pile) 1/8” per 10’ of pile Position of Stirrup Bars and Spirals +3/4”, maintain specified clearance Position of Tendons +/-1/4” Position of Handling Devices +/-6”
1032.6Steel Sheet Pile Materials.
1032.6.1 Material Requirements.
and size instead of using the steel sheet pile shape and size specified in the contract. Submit to the engineer working drawings showing all details of the alte rnate steel sheet for review. The alternate steel sheet pile size must have a section modulus greater than or equal to the steel sheet pile size specified in the contract. The Department is not obligated to approve alternate steel sheet pile shapes and sizes.
and size.
1032.7Friction Reducing Jackets.
1032.7.1 Material Requirements.
the friction on a pile from the surrounding embankment or MSE wall being constructed. The Plans will specify allowable manufacturers and products. Submit to the e ngineer working drawings showing all details of this alternate system for review and approval. There will be no additional payment if the engineer approves the alternate friction reducing system.
corrugated pile jackets lubricated during the thermoset manufacturing process. The jacket must be comprised of a solid lubricating layer fabricated and customized to fit the pile cross -section. H - pile jackets may be manufactured in one -piece or two -piece systems. Both systems shall have a positive means of interlocking or fastening itself about the pile to properly stay in place during backfilling and compaction operations. For pipe pile and concrete pile installations, jackets may be lapped and duct -taped into place. Friction jackets shall be installed to coincide with the tiered lifts of the MSE wall or embankment construction process and lapped a minimum of 2 -inches over the previous installed jacket mounted on the pile. The starter jacket will begin at the elevation as set forth in the Plans and should coincide with the elevation of the bottom of the embankment or MSE wall backfill material.
ACCESS TUBES FOR CROSSHOLE SONIC LOG TESTING SECTION 1033 678 SECTION 1033 — ACCESS TUBES FOR CROSSHOLE SONIC LOG TESTING
1033.1Material Requirements.
access tubes for crosshole sonic log testing. Do not use galvanized steel access tubes unless approved by the engineer.
including all pipe joints, to permit the unobstructed passage of 1.3 -inch maximum diameter source and receiver probes used for the crosshole sonic log tests. The access tubes must remain watertight, free from corrosion, and with clean internal and external faces to ensure good bond between the concrete and the access tubes. Fit the access tubes with watertight threaded caps on the bottom and the top.
CASINGS SECTION 1034 679 SECTION 1034 — CASINGS
1034.1Material Requirements.
specified otherwise in the contract. Splice permanent structural casing in accordance with Section 6 of the AASHTO LRFD Bridge Design Specifications.
larger size permanent casing, no additional payment will result for the increased weight of casing steel or the increased quantity of drilled shaft excavation and concrete.
transportation and handling, installation stresses, and all pressures and forces acting on the casing. Corrugated casing may be used for permanent nonstructural casing if approved by the engineer.
requirements. The contractor may need to increase the casing thickness from the specified thickness to satisfy the construction installation requirements.
shown in the contract as an acceptable alternative material. Provide temporary casings of ample strength to resist damage and deformation from transportatio n and handling, installation and extraction stresses, and all pressures and forces acting on the casing. Provide a casing capable of being removed without deforming and causing damage to the completed shaft or disturbing the surrounding soil.
diameter of the shaft. Provide casings that are watertight and clean before placement in the excavation.
the engineer.
SLURRY SECTION 1035 680 SECTION 1035 — SLURRY
1035.1Mineral Slurry.
Table 1035.1 -1 Mineral Slurry Requirements Property Test Method (Slurry Temperature ≥ 40°F at time of test) Requirement Density (pcf) Mud Weight (Density) API RP 13B -1, Section 1 64.3* to 72* Viscosity (seconds/quart) Marsh Funnel and Cup API RP 13B -1, Section 2.2 28 to 50 pH Glass Electrode, pH Meter (ASTM E70), or pH Paper 8 to 11 Sand Content (percent) immediately before placing concrete API RP 13B -1, Section 5 4.0 max *When approved by the engineer, slurry may be used in salt water and the allowable densities may be increased up to 2 pounds per cubic foot.
1035.2Polymer Slurry.
recommendations, and conform to the drilled shaft installation plan in accordance with Section 606.3.1.B.
Table 1035.2 -1. Polymer Slurry Requirements Property Test Method (Slurry Temperature ≥ 40°F at time of test) Requirement Density (pcf) Mud Weight (Density) API RP 13B -1, Section 1 641 pcf max. Viscosity (seconds/quart) Marsh Funnel and Cup API RP 13B -1, Section 2.2 32 to 135 pH Glass Electrode, pH Meter (ASTM E70), or pH Paper 8 to 11 Sand Content (percent) immediately before placing concrete API RP 13B -1, Section 5 1.0 max2 1When approved by the engineer, slurry may be used in salt water and the allowable densities may be increased up to 2 pounds per cubic foot.