00592.00 600
Description
00592.00Scope - This Work consists of preparing bridge decks and furnishing and placing rolled
bridge deck waterproofing membrane on the decks of Bridges as shown.
00592.03Submittals - Submit the following at least 7 Calendar Days before the pre- placement
meeting for each membrane proposed for use:
The manufacturer’s product data sheet for the primer and rolled membrane. The manufacturer’s test certificate required in 00592.10. Submit a primer application plan according to 00592.42 (c), which includes a manufacturer’s letter indicating primer is compatible with the rolled membrane. A detailed work plan for the deck preparation, membrane installation sequence, and cleanup. Names of manufacturer approved supervisory personnel meeting the requirements of 00592.30. List of Equipment proposed for use in pressure rolling laps and membrane surface. Proposed methods of measuring the application rate of Emulsified Asphalt tack coat and primer to meet the specified application rates. For Bridges with curbs, drains, intermediate joints, or concrete rails, submit unst amped Working Drawings, according to 00150.35, detailing membrane placement at those locations. Do not begin any Bridge membrane Work before the work plan and submittals have been approved.
00592.04Pre -placement Conferences:
supervisory personnel, Subcontractors, Suppliers, and all other personnel who will be involved in the membrane Work. Meet at a mutually agreed time at least 14 Calendar Days before beginning the membrane Work. Present and discuss all phases of the membrane Work, including ACP placement.
If the Contractor’s manufacturer -approved personnel change, or if the Contractor proposes a significant revision to the work plan, hol d an additional meeting before any additional Work is performed.
conference with the Engineer and the entire membrane work crew at the Project Site, 30 minutes before membra ne Work begins, to discuss placement duties and procedures.
Materials
00592.10Rolled Waterproofing Membrane System - Furnish a rolled waterproofing membrane
system that is a sh eet membrane conforming to ASTM D6153 Type III and meeting the following criteria: 00592.40 601 Test Test Method Limit or Value Grab Tensile Strength ASTM D4632 200 pounds min. (for Geotextiles and Fabrics) (Woven or Nonwoven) Resistance to Puncture ASTM E154 200 pounds min (Geotextiles and Fabrics) Permeability ASTM E96 5.7 NG/PaSm2 (water method) (perms.0.1)Max Pliability ASTM D146 No Breaks
Furnish test result certificates showing physical tests for the rolled waterproofi ng membrane system according to 00165.35.
Provide a membrane that can be used for the maximum profile grades and super elevations shown. Profile grade and super elevation limitations are available from the manufacturer.
00592.11Emulsified Asphalt Tack Coat - Furnish Emulsified Asphalt tack co at according to
Section 00730 .
00592.12Mastic - If shown or specified, furnish mastic to seal edges, splices, and laps meeting
requirements of ASTM D4586.
00592.13Primer - Furnish a primer compatible with the rolled membrane according to the
manufacturer’s recommendations.
Equipment
00592.20Equipment - Provide approved Equipment to place the membrane. Remove all Equipment
that leaks oil or other contaminants from the work area until they are repaired.
Labor
00592.30Personnel Qualific ations - Provide supervisory personnel to oversee the placement who
are qualified and approved in writing, by the rolled membrane material manufacturer. Submit written qualifications to the Engineer for approval . Do not begin rolled membrane installation until after approval.
Construction
00592.40Pr eparing Existing Bridge Decks - Prepare the entire deck surface, including the deck
edge against the curb, to receive the membrane. Remove all grease, oil, paint, dirt, laitance, rust, and all other contaminants that would affect adhesion of the rolled membrane. Perform surface preparation according to Section 00504, modified as follows:
After removing the existing asphalt concrete wearing surface according to Section 00503 , ensure the deck is smooth and free of obstructions. Clean the bridge deck by thoroughly sweeping and blowing compressed air immediately prior to placing the Emulsified Asphalt tack coat. Class 1 Preparation according to 00504.41(b) is not required.
00592.41 602 00592.41 Placing Rolled Waterproofing Membrane :
Materials and Equipment necessary to perform the installation and any required repairs are at the Project Site .
waterproofing membrane when the deck is dry, the air temperature is between 40 °F and 90 °F, and the surface temperature of the deck is 40 °F minimum and rising. Do not place Emulsified Asphalt tack coat if the surface temperature exceeds 120 °F.
until it is placed on the bridge deck. Do not allow t he membrane to sit in direct sunlight longer than necessary.
Protect adjacent surfaces from spatter or coating.
On Bridges without curbs, apply waterproofing membrane from outside edge to outside edge of the deck, or within the limits of the AC wearing Course. On Bridges having approach slabs with a sawcut and joint sealant end joints, extend the rolled membrane 5 feet beyond the bridge deck onto the appro ach slab .
On Bridges with cur bs or concrete rail, place a 12 inch continuous membrane strip, after applying Emulsified Asphalt tack coat, so that 2 inches is placed vertically along the curb or rail, with 10 inches placed horizontally on the deck surface.
00592.42Installation:
according to Section 00730. Extend the tack coat 2 inches up the face of the curb.
to Section 00730. Primer may be substituted for the Emulsified Asphalt tack coat on the ACP Base Course according to 00592.42( e).
directed and according to Section 00730 .
Section 00745 to provide a uniform surface on which to apply the rolled membrane. Construct the ACP Base Course using the same ACP specified for the ACP wearing Course, unless otherwise shown or directed.
ACP Base Course below the rolled waterproofing membrane, with a primer application plan, according to the following:
When ambient temperatures are forecasted to be above 65 °F, follow minimum manufacturer primer cure times or allow primer to cure a minimum of two hours until the primer is sufficiently cured, as approved by the Engineer, prior to rolled membrane installation.
00592.80 603 Do not use primer when ambient temperatures are forecasted to be, or fall below 65 °F at any time during rolled membrane placement.
Apply primer to cover a maximum area of 180 square feet per gallon on the ACP Base Course by brush, roller or as approved, to result in a completely uniform wetted surface, without puddling.
Course, according to the following:
Maintain 6 inches minimum overlap at all sides (longitudinal) joints or seams Maintain 12 inches minimum overlap at all end joints On Bridges with curbs or concrete rail, install the fir st rolled section overlapped 10 inches onto the pre -placement strip Roll press all lap joints Stagger butt splices a minimum of 10 feet Prior to applying Emulsified Asphalt tack coat, roll press the entire membrane surface with approved Equipment Release any bubbles or pockets of trapped air or vapor and repair with mastic or as approved Sewn splices are not allowed
Section 00745. Prior to placing the Emulsified Asphalt tack coat, and any ACP Course or waterproofing membrane, verify the underlying surface is free from loose rocks, or other debris. Clean the underlying surface by thoroughly sweeping and blowing compressed air immediately prior to placing the Emulsified Asphalt tack coat. Pave in the same direction as the membrane overlap end joints.
00592.43Daily Report Requirements - Submit a written report to the Engineer by the e nd of each
Day that Work is being performed under this Section. The daily written report shall include the following:
Total gallons of Emulsified Asphalt tack coat applied to each Bridge Total gallons of primer applied to each Bridge Digital photographs documenting the existing bridge deck surface, application of the Emulsified Asphalt tack coat, installation of the membrane, the completed membrane installation, ACP paving operations Size and location of repair areas with digital photographs taken before and after placement of the membrane. Provide all digital photographs in a format acceptable to the Engineer.
00592.44Protection During Construction - Traffic is not allowed on the membrane without prior
written approval. Except for paving Equipment, do not allow Contractor Equipment on the membrane unless approved by the Engineer.
Immediately repair any damage to the membrane caused by the paving operation, or other Contractor operations, with mastic or as approved by the Engineer. Complete repairs before resuming paving.
Measurement
00592.80Measurement - The quantities of waterproofing membrane will be measured on the area
basis. Measurement will be the sealed surface area, excluding curb and rail faces and will be limited to the Neat Lines and dimensions shown. 00592.90 604 Payment
00592.90Payment - The accepted quantities of Work performed under this Section will be paid for
at the Contract unit price, per square foot , for the item “Rolled Waterproof Membrane”.
Payment will be payment in full for furnishing and placing all Materials, and for furnishing all Equipment, labor, and Incidentals required to complete the Work as specified. ACP will be paid for according to 00744.90 or 00745.90 as applicable.
No separate or additional payment will be mad e for Emulsified Asphalt tack coat, or primer.
Tack coat placed prior to paving courses are paid according to Section 00730.