3.1 General
A.Follow the authorized soil nail retaining wall drawings.
B.Perform additional exploration and testing when appropriate to complete final design.
3.2 EXCAVATION A. Refer to Section 02317.
B.Establish the ground contour above the wall to its final configuration and slope as shown before beginning excavation of the soil for the first row of soil nails.
C.Excavate from top down in staged horizontal lifts.
1.Limit the excavation to no more than 3 ft below the elevation at which the soil nails will be installed for the current lift.
2.Place reinforced initial shotcrete facing before the vertical cut becomes unstable , but no more than 24 hours after excavation.
a.Place reinforcement with at least 2 inch of shotcrete cover between the soil or the strip drain, and the reinforcement.
3.Do not excavate a lift until the soil nail installation and reinforced initial shotcrete placement for the preceding lift is completed.
D.Excavated face
1.Remove loose materials, mud, rebound, and other foreign matter that could prevent or reduce shotcrete bond before placing shotcrete.
2.Accuracy
a.Sufficient to a llow placement of the required shotcrete thickness shown. 1) Additional shotcrete thickness due to overexcavation or irregularities in the excavated face is at no additional cost to the Department.
b.Sufficient to prevent damage to overlying shotcrete sections by undermining or other causes.
E.Monitor the wall and slope stability during construction.
1.Suspend soil nail wall construction if an excavation becomes unstable.
a.Temporarily stabilize the excavation by immediately placing an earth berm against the unstable excavation face.
b.Notify the Engineer immediately .
3.3 Soil Nail Installation
A.Drilling
1.Use core drilling, rotary drilling, percussion drilling, auger drilling, or driven casing.
a.Use a method that prevents loss of ground above the drilled hole that may be detrimental to the soil nails or existing structures.
b.Use a method that is suited to the ground conditions.
c.Use cased drilling methods or other suitable means to support the sides of the drill holes if needed. 1) Remove casing unless Engineer permits it to remain .
2.Drilled hole t olerances
a.Inclination 1) Within ±3 degrees of planned angle at the bearing plate
b.Location 1) Within ±0.5 ft of the planned location at the face of the excavated surface (point of entry).
c.Horizontal Splaying 1) Splay drill holes up to 10 degrees horizontally from plan orientation to avoid obstructions such as piles, drainage features, utilities, etc. 2) Note location of splayed nails and reason for splay on as-built drawings.
3.Adjust drill hole and soil nail length as necessary to develop the load capacity and satisfy acceptance criteria for the required design load if required by testing.
B.Tendon Insertion
1.Inspect bar coating or encapsulation on soil nail bars before insertion into the drill hole.
a.Replace soil nail bars exhibiting abrasions, cuts, welds, weld spatter, corrosion, or pitting.
b.Replace or repair soil nail bars exhibiting damage to bar coating or to encapsulation.
2.Space centralizers no greater than 10 ft apart and no more than 1.5 ft from the end of each nail.
a.Use centralizers that allow tremie pipe insertion to the bottom of the hole, and free flow of grout up the hole.
b.Attach to the bar in front of the couplings for HBSNs .
3.Insert soil nail tendon into the drilled hole without difficulty.
a.Remove the tendon and clean or redrill the drill hole to permit insertion if the tendon cannot be completely inserted.
b.Do not drive or force partially inserted bars into the hole.
4.Notify the Engineer and the Wall Designer immediately if soil nails cannot be installed as shown .
C.Grouting
1.Grout the drill hole after installation of the soil nail bar and within 2 hours of completing drilling.
2.Inject grout at the lowest point of each drill hole through a hollow bar soil nail, grout tube, casing, hollow -stem auger, or drill rods.
3.Place the outlet end of the grout delivery tube below the surface of the grout as the conduit is withdrawn to prevent the creation of voids.
4.Fill the drill hole in one continuous operation. Do not allow cold joints in the grout column except at the top of the test -bond length of proof -tested production nails.
5.Consider hollow bar soil nails to be completed when the final grout returns to the excavated face, signaling that drilling spoils have been removed.
6.Provide at least 1 inch of grout cover between the soil nail bar and the surrounding soil for all bars .
7.Fill bird’s beaks with additional grout after placing a temporary cover in front of the drill hole. Alternatively, fill bird’s beaks with shotcrete.
a.Position shotcrete nozzle into the mouth of the drill -hole to completely fill the void where shotcrete is used to backfill bird’s beaks .
8.Do not add water to grout conforming to the mix design to improve workability.
D.Nail Head Assembly
1.Attach a bearing plate, washers, and nut to each nail head as shown.
2.Provide uniform contact between the plate and the shotcrete.
a.Seat the bearing plate uniformly on the shotcrete while the facing is still plastic and before its initial set. Hand- wrench tighten the nut.
b.Set the bearing plate in a bed of grout if needed. Re-tighten the nut by hand with a wrench after the grout has set for 24 hours.
3.4 Soil Nail Testing
A.General
1.Conduct soil nail testing after the Wall Designer approves the calibration reports.
2.Perform soil nail testing after the nail grout and shotcrete facing have cured for at least 72 hours , and have attained their specified 3 day compressive strength.
3.Do not apply loads greater than the following:
a.Grade 75 or 80 bars: 90 percent of the minimum yield strength of the soil nail bar
b.Grade 150 bars: 80 percent of the minimum ultimate tensile strength of the soil nail bar
4.Use verification and p roof test nails having an unbonded length of at least 3 ft.
a.Clean out the hollow bar unbonded length after bar installation.
b.Do not place a PVC pipe bond breaker without cleanout as a substitute for providing the required unbonded length.
c.Measure and verify void for unbonded length before testing.
5.Provide verification test and proof test nails having a bonded length of at least 10 ft. Shorter bonded lengths are appropriate for proof tests on production nails less than 1 3 feet in length.
6.Immediately report f ailed verification and proof nail test result s to the Engineer and the Wall Designer, with the soil nail location, bonded and unbonded lengths, maximum load held, and the failure load.
B.Verification Testing
1.Perform verification tests on sacrificial nails at the locations shown.
a.Perform additional verification testing as determined by the Engineer.
b.Test nails of the same design and constructed with the same methods to be used on production nails.
2.Test sacrificial nails before installation of production soil nails to verify that the design nail pullout resistance is representative of the Contractor’s drilling and installation methods in the site soils.
3.Notify the Engineer of changes to drilling methods, installation methods, or equipment during installation of production nails.
a.Test additional sacrificial nails to address these changes as determined by the Engineer at no additional cost to the Department.
4.Test soil nails with a known bonded length and a measured unbonded length.
5.Select a bonded length, L BVT, as follows:
a.Calculate LVBTmax L BVTmax = (C RT x A t x fs) / (r po) EQ1 where: C RT = reduction coefficient ; 0.9 for Grade 75 or 80 bar or 0.8 for Grade 150 bar At = cross- sectional area of the test soil nail bar rpo = nominal load transfer rate (kips/ft) = π x qu x D dh / 12 qu = bond strength (ksf) Ddh = drill hole diameter (inch) fs = nominal resistance of the test tendon, f y or f u (ksi) in which: fy = nominal yield resistance of the test tendon (ksi) for Grade 75 or 80 bar fu = minimum ultimate tensile strength of the test tendon (ksi) for Grade 150 bar
b.If LVBTmax > 10 ft, 10 ft ≤ L VBT ≤ LVBTmax
c.If LVBTmax < 10 ft, L VBT = 10 ft, increase the test tendon size until L VBTmax ≥ 10 ft.
e.Calculate the maximum load during the verification test, defined as the Verification Test Load (VTL), as follows: VTL = L BVT x rpo (kips/ft) EQ2 where: L BVT = verification test nail bonded length (ft)
6.Perform verification test by incrementally loading the verification test nail to pullout or maximum test load ( VTL) according to Table 1. Table 1 Verification Test Schedule Load Observation Period (minutes)3 AL1 Apply AL and set dial gauges to “zero”
0.13 VTL2 10 (record soil nail head movement at 1, 2, 5, 10)
0.25 VTL 10 (record soil nail head movement at 1, 2, 5, 10)
0.38 VTL 10 (record soil nail head movement at 1, 2, 5, 10)
0.50 VTL 10 (record soil nail head movement at 1, 2, 5, 10)
0.63 VTL 10 (record soil nail head movement at 1, 2, 5, 10)
0.75 Vtl
(Creep Test) 60 (record soil nail head movement at 1, 2, 5, 6, 10, 20, 30, 50, 60)
0.88 VTL 10 (record movement at 10)
1.00 VTL 10 (record movement at 10)
AL Reduce to AL And record permanent set Table Notes: 1 Alignment Load ( AL) ≤ 0.025 VTL (kips) 2 Verification Test Load (VTL) = L BVT x rpo (kips/ft) 3 Measure soil nail head movement after each load increment has been achieved and at each indicated time step
7.Maintain the load during the creep test to within 2 percent of the intended load by using a load cell.
8.Re-pump jack as needed to maintain load during hold times.
9.Reduce loading to the AL and record the permanent set after applying VTL or other maximum test load.
10.Perform stepped unloading where determined or authorized by the Wall Designer .
a.Perform between one and seven intermediate steps in stepped unloading.
b.Hold each load step until gage readings are stable.
C.Proof Testing
1.Perform proof testing on production soil nails.
a.Test at least 5 percent of production soil nails.
b.Test no fewer than one production nail per row on each soil nail wall. 1) Distribute the locations of proof tests evenly across the vertical and horizontal extent of the wall face.
c.Test the number of nails in each row sufficient to account for variability of soil and installation technique.
d.Proof test at least 10 percent of production soil nails, with no fewer than two proof tests per row on each soil nail wall where HBSNs are used without centralizers .
2.The Engineer will determine locations and number of proof tests before completing grout placement.
3.Demonstrate successful proof testing on at least 5 percent of production soil nails in each nail row , but no less than one per row.
4.Perform proof tests on soil nails with a known bonded length and a measured temporary unbonded length.
5.Select a bonded length (L BPT) for the proof tests such that L BPT is 10 ft or L BPTmax , whichever is smaller.
6.Select L BPTmax L BPTmax = (C RT x A t x fs) / (r po x 0.75) EQ3
7.Allow for bond lengths less than 10 ft for production proof nails shorter than 1 3 ft.
8.Do not proof test fully grouted nails .
9.Calculate the maximum load for proof tests, defined as the Proof Test Load (PTL), as follows: PTL = L BPT x rpo (kips/ft) x 0.75 EQ4
10.Conduct proof tests by incrementally loading the proof test nail according to the test loading schedule in Table 2. Table 2 Proof Test Schedule Load Observation Period (minutes)1 AL2 1
0.17 PTL3 Record movement when it stabilizes
0.33 PTL Record movement when it stabilizes
0.50 PTL Record movement when it stabilizes
0.67 PTL Record movement when it stabilizes
0.83 PTL Record movement when it stabilizes
1.0 PTL (Creep Test)4 10 (record soil nail head movement at 1, 2, 5, 6, and 10 minutes )
AL 1 Table Notes : Re-zero dial gages after the alignment load is applied. Re-pump jack as needed to maintain load within 5 percent of the intended load during hold times. 1 If the soils reinforced with nails are relatively susceptible to deformation or creep, hold each load increment for 10 minutes and record soil nail movement at 1, 2, 5, 6, and 10 minutes. 2 Alignment load ≤ 0.025 PTL 3 Proof Test Load (PTL) = L BPT x rpo (kips/ft) x 0.75 4 If soil nail movement measured between 1 and 10 minutes exceeds 0.04 inch, maintain PTL for 50 more minutes and record movements at 20, 30, 50, and 60 minutes. Record permanent soil movement.
3.5 Soil Nail Load Test Acceptance Criteria
A.A verification -tested or proof -tested soil nail is acceptable if all of the following are met:
1.The soil nail resists the creep test load with less than 0.04 inch of movement between the 1 minute and 10 minute readings .
2.The soil nail resists the creep test load with less than 0.08 inch of movement between the 6 minute and 60 minute readings if the creep test load is maintained for 60 minutes .
3.The creep rate is linear or decreasing throughout the creep test observation period.
4.The total soil nail movement ( ∆TL) measured at the maximum test load (VTL or PTL) exceeds 80 percent of the theoretical elastic elongation of the temporary unbonded length of the test nail, as calculated using Equation 5 (EQ5) . ∆TL > 0.8 x Max imum Test Load x L UB / (E x A t) EQ5 where: ∆TL = Total soil nail movement measured at the maximum test load (PTL or VTL) LUB = Test nail unbonded length E = Young’s Modulus of steel (29,000 ksi)
5.Pullout does not occur before achieving the maximum test load (VTL or PTL).
a.Pullout is defined as the load at which attempts to further increase the test load increment results in continued test nail movement.
B.Verification -tested Nail Failure
1.Modify the design or the installation procedures or both.
2.Install replacement sacrificial nails for verification testing.
C.Proof -tested Nail Failure
1.The production nail will be rejected.
2.The Engineer may determine that additional proof testing is required to delineate the area of unsatisfactory production nails.
3.Evaluate and modify the design and construction procedures as applicable.
3.6 Wall Drainage
A.Install and secure wall drainage elements.
1.Wall drainage elements include geocomposite strip drains , PVC connection pipes, soil nail wall toe drains, and weep holes .
2.Construct wall drainage to provide continuous and unrestricted flow to discharge water collected behind the wall face.
3.Install wall drainage elements before shotcreting with the exception of toe drains in front of the wall face.
B.Geocomposite strip drains
1.Center between each column of soil nails, as shown.
2.Provide a m inimum strip width of 12 inch.
3.Secure in continuous contact with the excavat ed face, and with the geotextile side against the excavated face.
4.Prevent shotcrete contamination of the geotextile against the excavated face.
C.Toe drains
1.Install at the bottom of the wall, according to the authorized soil nail retaining wall drawings .
2.Encase the free-draining granular backfill and pipe with drainage geotextile that conform s to the dimensions of the excavated trench.
3.7 Facing Joints
A.Construct expansion and contraction joints through the final shotcrete layer as shown. 3.8. CONSTRUCTION TOLERANCES
A.Refer to Table 3. Table 3 Construction Tolerances Item Tolerance Cross -sectional location for reinforcing steel, welded wire reinforcement, and shear connectors. 3/8 inch Location of headed studs on bearing plate ¼ inch Reinforcing steel lap 1 inch Planeness of finish surface, gap under 10 -ft straight edge, if troweled or screeded 9/16 inch Planeness of finish surface, gap under 10 -ft straight edge, if left as shot 1 1/8 inch Nail head bearing plate deviation from parallel to wall face 10 degrees
Source: Utah Standard Specifications for Road and Bridge Construction, 2026 Edition. Pages 761–781 of 1,331.