613.01 613-1 SECTION 613 LIGHTING DESCRIPTION
613.01 This work consists of furnishing and installing foundations, light standards, luminaires,
light sources, conduit, cable, wiring, and incidental materials for highway lighting and electrical systems per these specifications and in conformance with the details, lines, grades, and locations shown on the plans or established. MATERIALS
613.02 Roadway lighting materials shall conform to Section 715 and shall be compatible with
the requirements of the local agency having jurisdiction.
613.03 Genera l. All work shall conform to these specifications and the National Electric Code
(NEC) and shall comply with applicable regulations as specified in subsection 107.01. Each system shall be installed as designated. The Contractor shall furnish and install all incidentals necessary to provide a complete working unit or system. 613.04 613-4 613.04 Concrete Foundation Pads and Light Standard Foundations. Foundations shall be installed complete with grounding electrodes. Concrete Class D shall be used for foundation pads and concrete Class BZ shall be used for the light standard foundation. Concrete Class D can be used for light standard foundation if the rebar spacing in the foundation is at least 3 inches and the slump o f the concrete is 6 to 9 inches. All concrete shall meet the requirements of Section 601. The drilled shaft (caisson) of the light standard foundation shall meet the requirements of Section 503. The Contractor shall test and report soil conditions to the Engineer if any of the following soil conditions are encountered during roadway work:
613.05 Light Standards. Poles shall be set plumb on the light standard foundation using
non-corrosive metal shims or upper and lower nuts. Poles shall be level and plumb to the foundation. Defects and scratches on galvanized poles shall be given two coats of acceptable zinc-rich paint as directed. Defects and scratches on painted poles shall be primed and painted to match undamaged pole sections.
613.06 Luminaires , Light Sources, and Lamps. Roadway luminaires shall be mounted on
the mast arm by a slip -fitter clamp or other approved device. Luminaires shall be adjusted vertically and horizontally to be plumb with the foundation and provide the required orientation and maximum light distribution on the roadway and meet IES TM -15 uplight rating of U0 (no uplight). Luminaires are to be controlled by a centralized photoelectric control. For modified systems, individual photoelectric control may be used. The photoelectric control shall be positioned northward to minimize sun interference. 613.07 613-5 Luminaires of the specified type and initial lumen output shall be installed as specified. The type and initial lumen output shall be marked on each luminaire or pole per American National Standards Institute (ANSI) specifications. ANSI approved tags shall be provided and installed by the Contractor. Wall type luminaires for use under overpass structures shall be mounted as specified. All wall type luminaires shall include side shielding to prevent glare in the motorist’s view. The beam angle setting shall be adjusted to meet the project illumination r equirements. After installation and before acceptance, refractors and lenses shall be cleaned to provide maximum lumen output.
613.07 Conduit. The electrical conduit system shall be installed per subsection 715 .07
Conduit and CDOT’s “A Policy on the Accommodation of Utilities on Colorado Highways Rights - of-Way” and the following: In the conduit system the locations of conduit, pull boxes, splice boxes and expansion joints shown on the plans are approximate. Actual locations shall be established during construction. The conduit system shall be located to avoid interference with know n present or known future construction installations. All underground conduit runs and conduit risers on poles shall be installed as required for a complete installation. All conduit installed under the roadway shall be at least 2 -inch inside diameter unless otherwise designated. The Contractor may use larger conduit than specified at no additional cost to the project. If larger conduit is used, it shall be for the entire r un from outlet to outlet. Reducer couplings shall not be used. Existing underground conduit to be incorporated into a new system shall be cleaned with a round wire brush the same size as the internal diameter of the conduit, proofed with a mandrel 1/4-inch less in diameter than the conduit inner diameter size, and blown out with compressed air. Where new conductors are to be added to existing conductors in a conduit, all conductors shall be removed, and the conduit cleaned as described above. All conductors shall be pulled into the conduit as a unit. Conduit terminating in standards or pedestals shall extend approximately 2 inches vertically above the foundations and shall slope toward the handhole opening. Conduit entering pull boxes shall terminate 2 inches inside the box wall and no more than 1.5 inches above the bottom and shall slope toward the top of the box to facilitate pulling of conductors. Conduit entering through the bottom of a pull box shall be located near the end walls to leave the major portion of the box clear. All conduits shall be labeled as to the direction of their run. The ends of all conduits, whether shop or field cut, shall be reamed to remove burrs and rough edges. Cuts shall be made square and true so that the ends will butt or come together for their full circumference. 613.07 613-6 Slip joints or running threads shall not be used for coupling conduit. When a standard coupling cannot be used for coupling metal type conduit, an approved threaded union coupling shall be used. All threads on ferrous metal conduit, not previously treated with a corrosion preventative, shall be painted with rust preventive paint before couplings are connected. All couplings for metal type conduit shall be tightened providing a continuous connection throughout the entire lengt h of the conduit run to increase raceway mechanical strength. Areas where the coating on ferrous metal conduit has been damaged shall be painted with rust preventive paint. All metal conduit ends shall be threaded and capped until wiring is started. When caps are removed, the threaded ends shall be provided with conduit bushings. Non-metallic conduit shall be cut with a hacksaw or other approved tool. Non -metallic conduit connections shall be solvent -weld type or approved equal. Non -metallic conduit ends shall be capped until wiring is started. All conduit stub -outs shall include a sweeping elbow and shall terminate in the box. All conduit stub -outs shall be capped. Surface conduit connections at junction or splice boxes shall be tightly secured and waterproofed. All conduit ends shall be sealed with duct seal after installation of wiring. The duct seal shall be rated for outdoor use and easily removable. When specified, conduit shall be installed under existing pavement by jacking or drilling operations. Where plans show that existing pavement is to be removed, jacking the conduit is not required. Boring, jacking or drilling pits shall be kept a minimum of 2 feet clear of the edge of pavement. Water shall not be used as an aid in the jacking or drilling operations, except when required to cool the cone head for directional boring. Red, detectable electrical warning tape shall be installed between 6 inches and 12 inches below finished grade for all underground trenched conduit runs. Trenched PVC conduit shall use rigid metallic conduit for all elbows and sweeps. All rigid metallic conduit elbows and sweeps shall be a PVC -coated, schedule 40 galvanized rigid conduit (GRC) minimum 36 -inch radius bent to shape at the factory. All connect ions to non- metallic conduit shall be made with threaded couplings. When trenching is specified to place conduit under existing pavement that is not to be removed, the trench width shall be 6 inches or less. Trenches shall be filled to 2 inches below the existing grade with structure backfill (flowfill), or another material if directed. The remaining 2 inches shall be filled to existing grade with hot mix asphalt within one calendar day after the roadway is trenched, per section 403. Trenching shall be backfilled and compacted as follows: backfill shall be deposited in uniform layers. The thickness of each layer shall be 6 inches or less before compaction under all hardscape. The space under the conduit shall be completely filled. The remainder of the trench and excavation shall be backfilled to the finished grade. The backfill material shall be compacted to the density of at least 95 percent of maximum dry density. The maximum dry density and optimum moisture content (OMC) for A -1, A-2-4. A-2-5 and A -3 materials will be determined per AASHTO T 180 as modified by CP 23. The maximum dry density and OMC for all other materials will be determined per AASHTO T 99 as modified by CP 23. Materials shall 613.08 613-7 be compacted at plus or minus 2 percent of Optimum Moisture Content (OMC). Materials having greater than 35 percent passing the 75 µm (No. 200) sieve shall be compacted at 0 to 3 percent above OMC. Each layer shall be mechanically compacted by tamping with power tools approved by the P roject Engineer. Compaction methods or equipment that damage the condu it shall not be used. Underground conduit shall be buried a minimum of 30 inches below finished grade. There shall be no sag between boxes. Conduit under roadways shall be buried at 48 inches below finished grade. If the Contractor encounters bedrock such that the minimum condu it depths cannot be achieved, the Contractor shall be allowed to cover the conduit with 2 inches or more of concrete at a lesser burial depth. All schedule 80 PVC conduits shall have slip fit expansion fittings at 100 -foot intervals and 6 feet maximum from each elbow. Expansion fittings will be installed per the NEC requirements for 65 °F temperature change. Pull or splice boxes shall be installed at a maximum distance of 400 feet or less. Boxes shall be placed at conduit ends, at all wiring splices, at all conduit angle points where total conduit bends within a stretch of conduit exceeds 360 degrees, and at all other locations shown on the plans. The Contractor may install additional pull or splice boxes to facilitate the work at no additional cost to the project. Where practical, pull and splice boxes near curbs shall be placed adjacent to the back of the curb. Pull boxes adjacent to light standards shall be placed behind or along the side of foundations. Pull and splice boxes shall be installed so that the top of the covers are flush with the sidewalk and match the sidewalk slope and grade. Covers shall be level with the surrounding ground when no grade is established. On bridges or other structures, rigid metallic conduits shall have an expansion fitting at every expansion joint of the bridge. Expansion joint fittings shall be precisely aligned with the conduit run to ensure proper expansion and deflection and to prevent binding. For verti cal conduit runs, the fitting shall be installed close to the top of the structure to prevent water running across the fitting and entering the conduit. The fitting’s deflection sleeve coupling, and pressure bushing at the barrel of the expansion body shal l be installed flush with the structure ends; only the connecting expansion nipple shall cross the opening between structures. The fitting shall be supported by points on the conduit immediately adjacent to the fitting. The metal conduit fitting shall have an external bonding jumper.
613.08 Wiring. Unless otherwise authorized, the multiple system of electrical distribution
shall be used. Conductors of the size and material required, whether single or in cable, shall be installed for control wiring, luminaire wiring, traffic signal wiring, main circuit wiring, ground wiring, service entrance wiring, and all other wiring necessary for a complete installation. Conductors shall be sized to prevent a voltage drop of more than 3 percent per feeder run at the ambient temperature. All conductors shall be installed in conduit. 613.09 613-8 When 120- volt luminaires are installed, 120/240 VAC shall be brought to the base of each light standard, and individual luminaires shall be connected to one leg or the other in a manner that minimizes overall voltage drop. A complete grounding system shall be installed for the entire electrical installation. Grounding shall consist of:
613.09 Lighting Control Center , Meter Power Pedestal, and Secondary Service Pedestals.
Each lighting control center, meter power pedestal, and secondary service pedestals shall include:
613.11 Temporary Lighting. The temporary lighting system shall include the temporary light
standard, luminaire, mast arm, conduit, wiring, power source, temporary metering per the local utility standards, and all related components and connections to the power source. Temporary lighting system shall meet the requirements of Section 715 unless otherwise approved by the Engineer. For temporary lighting, wood poles may be substituted for metal poles.
613.12 Testing. Before final acceptance, the Contractor shall demonstrate to the Engineer's
satisfaction that all electrical and lighting equipment installations are in proper working condition. Temporary power and all cable connections required for testing shall be provided by the Contractor. The Contractor shall operate the lighting system from sunset to sunrise for 10 consecutive days. Light sources, drivers or power sources, power generators, control systems, or photoelectric control that fail shall be replaced immediately. Replacement of these items will not require a restart of the test. 613.13 613-11 The Contractor shall perform grounding tests at each grounding system location including light standards, lighting control centers, meter power pedestals, and other grounding electrode locations. Grounding tests shall show that the ground resistance is 10 ohms or less. If the measured resistance to ground exceeds 10 ohms, additional grounding electrodes shall be added to the grounding electrode system at the Contractor’s cost. The Contractor shall perform voltage drop tests at a point on farthest from each circuit such that voltage drop is within 3 percent of supply voltage. The Contractor shall certify the records of all testing including grounding, voltage drop (within 3 percent) and other required tests as meeting specification requirements and submit the records to the Engineer. METHOD OF MEASUREMENT
613.13 Concrete Foundation Pads and Light Standard Foundations will be measured by the
actual number installed and accepted. Light standards will be measured by the number of light standards installed. Luminaires will be measured by the number of luminaires of the specified initial luminaire lumens installed and accepted. Lighting control centers will be measured by the number of control centers installed and accepted. Meter power pedestals will be measured by the number of pedestals installed and accepted by the local electrical utility. Secondary service pedestals will be measured by the number of pedestals installed. and accepted. Heavy Duty Safety Switches will be measured by the number of switches installed. and accepted. Conduit will be measured by the linear foot in place and shall include all expansion joints, conduit bodies, and other hardware for a complete installation. All wiring necessary for the complete installation will be measured as a single lump sum. Pull or splice boxes will be measured by number of boxes installed per the project plans. Temporary lighting shall include install and removal of the temporary light standards, luminaires, mast arms, temporary conduit, temporary wiring, and all other equipment necessary for the complete installation and accepted. Temporary lighting shall be measured as a single lump sum. 613.14 613-12 BASIS OF PAYMENT
613.14 The accepted quantities will be paid for at the contract unit price for each of the
pay items listed below that appear in the bid schedule. Payment will be made under: Pay Item Pay Unit Light Standard Foundation Each Concrete Foundation Pad Each Light Standard____(____Foot) (Furnish Only) (Install Only) Each Luminaire (____) (____Lumens) Each Luminaire (____) (____Lumens) (Furnish Only) (Install Only) Each ____Inch Electrical Conduit (Furnish Only) (Install Only) Linear Foot ____Inch Electrical Conduit (Plastic) (Furnish Only) (Install Only) Linear Foot ____Inch Electrical Conduit (Jacked) (Furnish Only) (Install Only) Linear Foot Wiring Lump Sum Lighting Control Center Each Meter Power Pedestal Each Secondary Service Pedestal Each Temporary Lighting Lump Sum Power Transformer (____kVA, ___V -___V, ___ Phase) Each Circuit Breaker (____A, ____ Pole) Each Safety Switch NEMA 3R, ____ A, ____ pole, ____ V) Each Pull box (_______) Each The lump sum price bid for Temporary Lighting shall be full compensation for all work and materials, and the removal of all said temporary lighting at job completion. Payment for the temporary power shall not be included in the lump sum but shall be paid for under the Force Account Furnish and Install Electrical Service. When the Contractor, at their option, installs larger conduit than specified, it will be paid for at the original contract price for the size specified. The following items will not be measured and paid for separately, but shall be included in the work:
614.01 This work consists of the construction of traffic signs and sign structures, traffic signals
and systems, barricades, rumble strips, masking sign legends on new sign panels, providing and installing multi -directional steel sign break -away assemblies, and m odification of signposts and legends. This work shall be done per these specifications, the latest revision of the “Manual on Uniform Traffic Control Devices (MUTCD )for Streets and Highways” published by the FHWA and adopted by CDOT , the latest revision of the Colorado Supplement thereto, and in conformity with the details shown on the plans or established. This work includes the installation of single or double tubular steel signposts, supporting tubular sockets, and concrete footings at locations shown on the plans. MATERIALS
614.02 Signposts and Sign Structures. Concrete shall conform to the requirements of Section
601. Reinforcing steel shall conform to the requirements of Section 602. Steel for Signposts and Sign Structures shall conform to the material grade and type specified in the Contract. Steel plates, shapes, and bars shall conform to the requirements of Section 509. Tubular steel shall conform to the requirements of ANSI/AWS D1.1. Timber signposts shall conform to the following: