206.01 206-1 SECTION 206 EXCAVATION AND BACKFILL FOR STRUCTURES DESCRIPTION
206.01 This work consists of the excavation and backfill, or disposal of all material required
for the construction of structures. The excavation and disposal of excavated material for ditches and channels shall be accomplished per Section 203. All excavation and backfill for structures below the designed slope or subgrade line provided in the Contract shall be included under this item. Unless otherwise specified, structure excavation shall include all pumping, bailing, draining, and incidentals required for proper execution of the work. MATERIALS
206.02 General. All structure backfill, bed course material, and filter material will be accepted
in place.
206.03 Structure Excavation and Structure Backfill . Unsuitable foundation material shall be
removed and wasted in a manner acceptable to the Engineer, and the excavated material will be paid for as structure excavation. Excavation and backfill for areas in excess of 3 feet below designed elevation will be paid for as provided in subsections 104.0 3 and 109.04. Unsuitable foundation material that is suitable for embankments and suitable surplus excavated material shall be used in the construction of embankments. Unsuitable material removed below designed elevation shall be replaced with approved material. If asbestos containing material (ACM ) is suspected or found, the ACM and the suspected ACM shall be managed per the Air Quality Control Commission Regulation N o. 8 Part B or Section 5.5 of the solid Waste Regulation 6 CCR 1007 -2, whichever applies. All work conducted on site shall be per the Colorado Department of Public Health and Environment’s Asbestos -Contaminated Soil Guidance Document or the State of Colorado’s Asbestos Contaminated Soil Statewide Management Plan (ACS), whichever is more recent at the time of advertisement, and per subsection 250.07(d). Rock, hardpan, or other unyielding material encountered in trenches for culvert pipe or conduit shall be removed below the designed grade for a minimum depth of 12 inches. This extra depth excavation shall be backfilled with loose Structure Backfill (Class 1) or other approved material. The base of structure backfill shall be scarified to a depth of 6 inches and compacted with moisture and density control before placement of any structural element or structure backfill. The type of compaction shall be the same as that required for Structure Backfill (Class 2), as specified below. Backfill shall consist of approved materials uniformly distributed in layers brought up equally on all sides of the structure. Each layer of backfill shall not exceed 6 inches and shall be compacted to the required density before successive layers are placed. Structure Backfill (Class 1) shall be compacted to a density of at least 95 percent of maximum dry density determined per AASHTO T 180 as modified by CP 23. Backfill shall be compacted at plus or minus 2 percent of Optimum Moisture Content (OMC). 206.03 206-6 Structure Backfill (Class 2) shall be compacted to a density of at least 95 percent of maximum dry density. The maximum dry density and OMC for A -1, A-2-4. A-2-5 and A -3 materials will be determined per AASHTO T 180 as modified by CP 23. The maximum dry density and OMC for all other materials will be determined per AASHTO T 99 as modified by CP 23. Materials shall be compacted at plus or minus 2percent of Optimum Moisture Content (OMC). Materials having greater than 35 percent passing the 75 µm (No. 200) sieve shall be compacted at 0 to 3 percent above OMC. Pipes, culverts, sewers, and other miscellaneous structures outside the roadway prism and not subjected to traffic loads shall be backfilled in layers as described above but shall be compacted to the density of the surrounding earth. The excessive use of water during backfilling operations will not be permitted. Compaction equipment or methods that produce horizontal or vertical earth pressures, which may cause excessive displacement or overturning, or may damage structures, shall not be used. Backfill material shall not be deposited against newly constructed masonry or concrete structures, until the concrete has developed a compressive strength of 0.8f'c, except in cases where the structures support lateral earth pressure. Concrete compressive strength for structures supporting lateral earth pressure shall conform to subsection 601.12(o). Concrete compressive strength shall be determined by maturity meters . Backfill at the inside of bridge wingwalls and abutments shall be placed before curbs or sidewalks are constructed over the backfill and before railings on the wingwalls are constructed. Unless otherwise indicated in the Contract or directed, all sheeting and bracing used in making structure excavation shall be removed by the Contractor before backfilling. Structure backfill placed at bridge piers in waterways and water channels, that does not support embankments, pavements, or slope protection, will not require compaction. Structure Backfill (Flow -Fill) shall not be compacted. The maximum layer thickness for Structure Backfill (Flow -Fill) shall be 3 feet unless otherwise approved by the Engineer. The Contractor shall not place Structure Backfill (Flow - Fill) in layers that are so thick that they cause damage to culverts, pipes, and other structures or that they cause formwork or soil failures during placement. Structure Backfill (Flow -Fill) shall have an indention diameter less than 3 inches and the indention shall be free of visible water when tested per ASTM D6024 by the Contractor before placing additional layers of Structure Backfill (Flow - Fill). Testing Structure Backfill (Flow -Fill) per ASTM D6024 will be witnessed by the Engineer. Damage resulting from placing Structure Backfill (FlowFill) in layers that are too thick or from not allowing sufficient time between placements of layers shall be repaired at the Contractor’s expense. The Contractor shall secure culverts, pipes and other structures to prevent floating and displacement of these items during the placement of the Structure Backfill (Flow -Fill). 206.04 206-7 When Flash Fill is used, it shall be batched with a volumetric mixing truck. Volumetric mixing trucks used to produce Flow -Fill and Flash Fill shall have a computer batching system, capable of producing the approved mix design and printing tickets. For Flash Fill, the batch weights of cement and fly ash per cubic yard shall be within 2 percent of the mix design batch weights and the batch weight of water per cubic yard shall be within 2 percent of the mix design batch weight. Before the placement of structure backfill (Flow -Fill), the Contractor shall sample the structure backfill (Flow -Fill) per ASTM D5971. The Contractor shall test the structure backfill (Flow -Fill) unit weight per ASTM D6023. For Flash Fill, the measured unit weight shall be within 5.0 percent or 5.0 pounds per cubic foot, whichever is larger, of the approved mix design unit weight. The Contractor shall test the structure backfill (Flow -Fill) for slump per ASTM C143 or flow consistency according to ASTM D6 103. The Contractor shall sample and test the first three loads of Structure Backfill (Flow -Fill) for each placement and then randomly once every 50 cubic yards. Sampling and testing will be witnessed by the Engineer. When Structure Backfill (Flow -Fill) is placed in areas that require future excavation, the unit weight of the placed Structure Backfill (Flow -Fill) shall not exceed the unit weight of the approved mix design by more than 2.0 pounds per cubic foot. Structure Backfill (Flow -Fill) shall not be allowed to freeze during placement and until it has set sufficiently according to ASTM D6024. Frozen Structure Backfill (Flow -Fill) shall be removed and replaced at the Contractor’s expense. When the Contractor substitutes Structure Backfill (Flow -Fill) for Structure Backfill (Class 1) or (Class 2), the trench width may be reduced to provide a minimum 6 -inch clearance between the outside diameter of the culvert and the trench wall.
206.04 Bed Course Material. Construction requirements for bed course material for sidewalks
and curbing shall conform to the applicable requirements of Sections 608 and 609.
206.05 Filter Material. Construction requirements for filter material for subsurface drains
shall conform to the applicable requirements of Section 605. Filter material shall be placed behind bridge abutments, wingwalls, and retaining walls as provided in the Contract and per the following requirements: When provided in the Contract, wall drain outlets shall be backed with sacked filter material conforming to the gradation requirements for coarse aggregate No. 3 or No. 4 set forth in Table 703-2. Filter material shall be placed in horizontal layers along with and by the same methods specified for structure backfill. 206.06 206-8 METHOD OF MEASUREMENT
206.06 Structure excavation, structure backfill, and bed course material will not be
measured but will be the quantities designated in the Contract. When field changes are ordered or when there are errors on the plans, quantities will be measured as follows:
206.07 The accepted quantities will be paid for at the contract unit price for each of the
pay items listed below that appear in the bid schedule. Payment will be made under: Pay Item Pay Unit Structure Excavation Cubic Yard Structure Backfill (Class ) Cubic Yard Structure Backfill (Flow -fill) Cubic Yard Bed Course Material Cubic Yard Filter Material (Class ) Cubic Yard Compaction, water, and all other work necessary to complete the above items will not be measured and paid for separately but shall be included in the work. Structure backfill, including bed course material, for pipes and end sections will not be measured and paid for separately, but shall be included in the work. Where only end section work is required the structure excavation quantity and the structure back fill quantity will not be measured and paid for separately but shall be included in the work. When the Contractor substitutes Structure Backfill (Flow Fill) for Structure Backfill (Class 1) or (Class 2), there will be no adjustment in the price or the quantity paid for structure excavation or structure backfill as a result of reducing the trench width. 206.09 206-9 SHORING DESCRIPTION
206.08 This work consists of shoring specific areas designated in the Contract.
MATERIALS AND CONSTRUCTION REQUIREMENTS
206.09 The Contractor shall locate, size, design, and construct shoring that provides all
necessary rigidity, and supports the loads imposed to facilitate construction as shown on the plans. Shoring used to facilitate construction is considered temporary and shall have a design life 1 -1/2 times the expected construction service lif e, with a maximum design life of three years. When the height of shoring exceeds 5 feet above the base of the excavation, the Contractor shall submit working drawings per subsection 105.02. The drawings shall be submitted to the Engineer for information only. The drawings shall be electronically sealed by the Contractor’s Engineer. The Contractor shall design for internal and external stability of temporary shoring such as but not limited to bearing capacity, settlement, sliding, overturning, internal compound stability, and global stability. All proof and verification testing of the shoring elements shall be the responsibility of the Contractor and results shall be reported to the Engineer the day after the testing was performed. All proof and verification testing of the shoring elements shall be the responsibility of the Contractor. For soil nail walls, a minimum of one proof test shall be performed per the Revision of Section 504 Soil Nail Wall, and test results shall be reported to the Engineer the day after the testing was performed. The Contractor shall conduct additional proof and verification testing at the Engineer’s request. Sufficient corrosion protection shall be provided in consideration of the temporary shoring design life and is the responsibility of the Contractor. Temporary shoring shall be designed for actual construction- related loads, such as phasing, stockpiles, and operation of large cranes or other large equipment near the area of the shoring. These drawings shall be signed by the Contractor and provided to the Enginee r at least 10 days before start of work. Shoring construction shall conform with the shoring drawings provided to the Engineer. The Contractor shall conduct any necessary site -specific evaluation necessary to ensure shoring design, construction and performance. The Contractor shall have performed and documented an independent review of their shoring design and drawings at designated areas before submittal. The Contractor’s Engineer shall electronically seal the independent review shoring design and drawings . The shoring plans shall detail the methods to control site drainage during the life of the shoring. The Contractor shall actively control drainage and surface runoff during the duration of construction to direct run off away from the shoring areas above an d behind the shoring. A shoring site drainage quality control plan shall be included as part of the Contractor’s Engineer’s shoring plans and shall be part of the submittal to the Engineer. The plan shall include measures to prevent ponding water near the shoring area and maintenance of drainage to convey water away from and around the shoring excavation vicinity. 206-10 If the embankment, construction, traffic, or any other surcharge is in excess of what the original shoring was designed for and is to be placed adjacent to the shoring, the Contractor shall provide a signed letter from the Contractor’s Engineer before the load placement stating that the shoring will support the additional load. Shoring shall be designed and constructed per the requirements listed in this specification along with requirements in current AASHSTO and FHWA design manuals including, but not limited to:
206.10 Shoring will not be measured but will be paid for as a single lump sum for each Area
described on the plans. Incidental shoring work or shoring in locations other than those described on the plans will be as determined by the Contractor and will not be measured and paid for separately but shall be included in the work. BASIS OF PAYMENT
206.11 The accepted quantities of shoring measured as provided above will be paid for at the
contract unit price bid. Payment will be made under: Pay Item Pay Unit Shoring (Area ___) Lump Sum Payment for shoring will be full compensation for all labor, materials, and equipment required to design, construct, test, maintain, and dewatering. Removal of the shoring shall include removal of all shoring elements. The removal area shall be specified in the plans. Removal of shoring will not be measured and paid for separately but shall be included in the work. The Department will pay for additional proof and verification testing, as requested by the Engineer, per subsection 109.04. Other incidental shoring that is not included as a pay item will not be measured and paid for separately but shall be included in the work. 206.11 206-12 THIS PAGE INTENTIONALLY LEFT BLANK 207.01 207-1 SECTION 207 TOPSOIL DESCRIPTION
207.01 This work consists of salvaging and stockpiling topsoil , and excavating suitable topsoil
from stockpiles, contractor sources, available sources, or from the approved natural ground cover to place on designated areas. P lacing of topsoil upon constructed cut and fill slopes after grading operations are completed is included . MATERIALS
207.02 Topsoil shall consist of loose friable soil from the zone of major root development free
of subsoil, refuse, stumps, woody roots, rocks, brush, noxious weed seed and reproductive plant parts from current state and county weed lists, heavy clay, hard clods, toxic substances, or other material that would be detrimental to its use on the project. Wetland topsoil material shall consist of the moist, organic soil, including any existing wetland vegetation and seeds, to be excavated from areas as shown on the plans or as directed. CONSTRUCTION REQUIREMENTS
207.03 Wetland topsoil material shall be excavated from the designated area to a maximum
depth of 12 inches, or as otherwise designated, and placed within 24 hours in the specified area. The Contractor shall prepare the relocation site to elevations specified and approved by the Engineer before excavating the wetlands. If the Engineer determines that this is not possible, then the Contractor shall stockpile the material in an approved area, to remain undisturbed until the relocation site has been prepared. Storage time within the stockpile shall be as short as possible. Wetland topsoil material shall be placed over the prepared relocation areas to a depth of 12 inches, or as otherwise designated. Topsoil within the limits of the roadway shall be salvaged before beginning hauling, excavating, or fill operations by excavating and stockpiling the material at designated locations in a manner that will facilitate measurement, minimize sediment damage, and not obstruct natural drainage. Topsoil shall be placed directl y upon completed cut and fill slopes whenever conditions and the progress of construction will permit. Topsoil shall be placed at locations and to the thickness provided in the Contract and shall be keyed and tracked to the underlying material without creating a compacted surface by the use of harrows, bulldozers, rollers, or other equipment suitable for th e purpose. Salvaged topsoil exceeding the quantity required under the Contract shall be disposed of at locations acceptable to the Engineer.