Section 641 Section 641 testing, for all equipment, tools, labor and in cidentals required to complete the work. Work shall include furnishing, installing, system inte gration, testing and training (if required) of complete radar sensor system that includes the unit, the first 100 feet of the composite power/communications cabling between the unit and the cabinet, surge protection devices, communication converters (if required), all co nduit, risers and weatherhead between the radar sensors and the cabinet, interconnection wiring, power supply, connections to support structures (includes all incidental components, attachment hardware, mounting brackets, mounting arms, bolts, or any other items to moun t the radar sensor as intended), satisfactory completion of testing and training requirements and all work, equipment and appurtenances as required to effect the full operation including remote and local control of the radar site complete in place and ready to use. The price bid shall also include all system documentation including: shop drawings, operations and maintenance manuals, wiring diagrams, block diagrams and other material necessary to document the operation of the radar sensor. Cabinet Interface Units shall be provided, and installed as specified in the plans, which shall be inclusive of any testing, connections, terminations, and testing required for interfacing the radar sensors and signal controller within the signal cabinet environment. Radar Detection Communication Cable will be paid at the contract unit price per linear foot, which price shall be full compensation for all labor, materials, equipment tools, furnishing, installing, system integration, conn ections, testing, and all incidentals necessary to complete the work. Radar Detection Training, measured as prescrib ed above, will be paid for as a lump sum unit price. Payment will be made under: 641-A: Signal Stop Bar Radar Detection, __ Sensor, Type __ - per each 641-B: Signal Advanced Radar Detection, __ Sensor, Type __ - per each 641-C: ITS Radar Detection, __ Sensor - per each 641-D: Radar Detection Communication Cable - linear foot 641-E: Radar Detection Training - lump sum SECTION 642 - MAGNETOMETER DETECTION SYSTEM (MDS)
642.01 Description. This work consists of furnishing all components and materials
required to enable a wireless, battery-powered Magnetometer Detection System that detects vehicles and bicycles on a roadway using battery powered magnetometer type sensors with wireless communications to transmit detection information. The system shall detect vehicles on a roadway using only changes in the earth’s magnetic field and provide detection outputs to a roadside master device before the data is relayed to a freeway cabinet, a local traffic controller cabinet, a Central Soft ware System, and/or data server as required as required by the application. The applica tion of the MDS shall be shown in the plans or project specifications. These specifications c over both intersection presence-based vehicle detection used for traffic controller input, as well as freeway system or advanced system detection data collection of volume, occupancy and speed. This specification sets forth the minimum requirements for the system. The detection system shall provide accurate road way data as needed to support the traffic management application. All wireless, battery-powered Magnetometer Vehicle Detection Systems (MDS) shall consist of one or more battery-powered wireless Vehicle Sensor Nodes (VSN) installed in-pavement with reusab le enclosure. The MDS may also consist of one (1) or more Repeaters (RPs) mounted on poles on the side of the roadway. The MDS shall also consist of either: One (1) or more Access Points (AP) mounted on the side of the roadway, one (1) or more Access Boxes, and one (1) or more Contact Closure Interface Card(s) (with Expansion Card System (EX) if required); or One (1) or more Access Point Contact Cl osure (APCC) Interface cards (with an Expansion Card System (EX) if required), one (1) or more Isolator Modules (ISO), and one (1) or more Serial Port Protocol Digital Radios (DR) mounted on the side of the roadway; or Equivalent system as approved by the Engineer The MDS may also include In put/Output (I/O) Modules if Access Point Contact Closure cards are used. All MDS shall also include CAT6 Outdoor Ethernet Cable, Epoxy Sealant for installation, and applicable operating an d configuration software. Software shall operate on a conventional laptop PC. Communications between the sensors and the DR or RP and between the RP and DR or another RP shall be via radio. Detection data shall be relayed using contact closure signals. Data shall be capable of being relayed to a Central Software System or central server over standa rd IP networks. The MDS shall also include any incidental items necessary for a complete and operable unit in place and accepted.
642.02 Materials.
642.02.1 Functional Capabilities . The VSN shall detect a vehicle by measuring a change
in the x, y, and z axis components of the earth’s magnetic field near the VSN caused by a stopped or passing vehicle. The VSN shall communicate the detection information to the AP, DR, or RP via wireless radio. The VS N shall transmit detection information within 150-ms of a detected event. The VSN shall communicate time-stamped ON and OFF vehicle detection events. The VSN shall auto matically re-transmit a detected event if no acknowledgment is received from the AP or APCC/DR. The VSN shall automatically recalibrate in the event of a detector lock. If radio connection is lost due to stopped vehicles near the VSN, each VSN shall be capable of re-establishing radio lin k with supporting AP or APCC/DR or RP in less than two (2) seconds. Each MDS system shall consist of one
642.02.2 VSN Hardware. The VSN shall consist of a magnetometer, a microprocessor,
a wireless transmitter and receiver, battery, an “enclosure case”, and epoxy sealant for installation. The VSN components shall be contained within a single housing. The VSN housing shall meet NEMA 6P and IEC IP68 standards. The VSN components shall be fully encapsulated within the housing to prevent moisture from degrading the components. The VSN shall be able to operate at temper atures from -37°F to +176°F. The VSN shall be designed to operate from its battery for an average of 10 years of life under normal traffic conditions.
642.02.3 Repeater Hardware. The RP (if required) shall extend the effective
communication range of the sensor to the AP or DR an additional 750 feet. The RP communicating directly to an AP or APCC/DR shall support at least 10 sensors while an RP communicating to an AP or APCC/DR via an intermediate RP (i.e., tandem operation) shall support at least six (6) sensors. If the RP is battery powered, the RP battery shall be field replaceable. The RP shall operate in th e -37°F to +176° temper ature range. All RP Components shall be contained within a single housing. The RP shall meet NEMA 4X and IEC IP67 standards. If battery powered, the RP shall be designed to operate from its battery for a minimum of seven (7) years of life under normal traffic conditions.
642.02.4 AP Hardware. The AP shall be the master device of the sensor network. The
AP shall be able to communicate to up to 48 VSN’s and 15 RP’s. The AP shall operate in the -37°F to +176°F temperat ure range. The AP shall meet NEMA 4X and IEC IP67 standards. It shall contain a weatherproof connector on the bottom of the device, which shall be shipped with a cover firmly attached to provide protection from the elements. The AP shall communicate via the following options: The controller via the Contact Closure Interface Card(s), Ethernet to a Central com puter/server, or simulta neously to both the controller and the Central computer/server.
642.02.5 Contact Closure In terface Card (CCI) and Expa nsion Card System (EX)
Hardware. The Contact Closure Cards and Expansion Cards, collectively called Contact Closure Interface Card(s) (CCI), shall provide de tector outputs to the controller. The CCI shall directly plug in to the standard 170/2070 Input Files and NEMA detector racks and detection file type shall be selectable via dips witch. Each CCI card sh all provide up to four
642.02.6 Access Box. The access box shall provide a communication link between the
AP and CCI card(s). The access box shall pr ovide the ability for remote communications.
642.02.7 Access Point Contact Closure (APCC) Interface Card and Expansion Card
System (EX) Hardware. The APCC shall also serve as the master device of the MDS, where AP type configurations are not specif ied. It shall provide all the higher level processing and interface functions of the MDS system and shall only require a single detection rack width slot. All required EX cards to handle the number of sensors or controller channels as indicated in the plans or project specifications shall make up the Expansion Card system. Each APCC card shall provide detector data as contact closure signals to the traffic controller. The APCC card shall be capable of plugging directly in to standard 170/2070 input files and NEMA detector racks or shall be supplied within a standard enclosure to supply power for use in freeway applications. The APCC and EX cards front panel shall be configurable either via software or via front panel switches to provide presence/pulse mode, delay timing and extension timing. The front panel of the APCC and EX card system shall provide LED’s to monitor: Detection Channel Status Line Quality Fault Monitor APCC and EX card system shall operate at te mperatures from -37°F to +176°F, and in humidity up to 95% (non-condensing). 642.02.8--Digital Radio Hardware. The Serial Port Protocol Digital Radio (DR) shall support at least 48 sensors with a 0.125 second latency. It shall contain a weatherproof connector on the bottom of the de vice, which shall be shipped w ith a cover firmly attached to provide protection from the elements. The DR shall operate at temperatures from -37°F to +176°F, and DR shall be contained within a single housing that conforms to NEMA Type 4X and IEC IP67 standards.
642.02.9 Isolator (ISO) Module. If required, an Isolator Module may be used in between
each DR and APCC to extend communications range and protect the APCC card from transient surges. The Isolator Module shall extend the communication range between the APCC and DR from 30 feet to 2000 feet. The Isolator Module shall provide electrical isolation of 1500V, surge protection of up to 1500V, and shall provide AC power cross protection.
642.02.10 Input/Output (I/O) Module. The MDS may include I/O modules to expand
the capabilities of an APCC by providing additional communication options, memory options and a battery backed real time clock. The module shall include a RS232 port for serial communications. As an option, it may also allow for detection data shall be communicated as IP data over either GSM-base d cellular data services via a GPRS cellular modem or over CDMA based cellular data services via a 1xRTT cellular modem.
642.02.11 Configuration Software. The MDS shall include the software necessary to
configure the VSN. The MDS shall include th e software necessary to configure the RP, AP, APCC, EX, CCI and DR.
642.02.12 Epoxy. The MDS shall also include the necessary epoxy for installation. The
epoxy used for installation of the sensor(s) shall be a two part poly-urea based joint sealant having self-leveling characteristics. Surfaces the epoxy will be bonding to shall be free of debris, moisture, and anything else which mi ght interfere with the bonding process. The epoxy used shall be approved by the manufacturer of the detection system.
642.03 Construction Requirements.
642.03.1 Installation. The flush mount sensors shall be installed in the roadway using
the following procedure. The roadway shall be core drilled to provide a hole, 2.5 inches deep. The hole shall be cleaned out per the manufactures recommendation and leveled prior to placement so that the sensors will remain flush once installed. A small layer of epoxy to cover the bottom of the hole shall be applied. The sensor shall then be placed on top of this layer of epoxy in the correct orientation. The sensor shall be fully encapsulated with the epoxy to the lip of the cored hole. The AP or DR and RP shall be installed within range of the sensors as specified by the manufacturer. Once the installation is complete, the Contractor shall provide documentation to th e Engineer that incl udes an intersection diagram of sensor IDs and their placement.
642.03.2 Removal. The direction of traffic flow sha ll be permanently marked on top of
the sensor prior to removal. The sensor and its epoxy coating shall be removed from the roadway by coring a hole to a depth of 2.50 inches with the sensor and epoxy being contained in the center of the core. The co re shall then be extracted from the roadway using a pry bar as needed and retained for reinstallation upon completion of roadwork.
642.03.3 Reinstallation. Cores containing previously removed sensors shall be
reinstalled by coring a 5-inch hole in the roadway to a depth of 2.5 inches. The core shall be placed inside the hole in the correct orientation. The sensor shall be fully encapsulated with the epoxy to the lip of the cored hole. The sensors shall be configured as needed to provide vehicle detection and operate with ex isting system AP or APCC, DRs, and RP’s, as well as existing cabinet components. 642.03.4--Limited Warranty. The supplier shall provide a limited 5-year warranty on the detection system from the point of the proj ect final acceptance. During the warranty period, technical support shall be available from the supplier via telephone within 24 hours of the time a call is made by a user, and this support shall be available from factory- authorized personnel or factory-authorized installers. During the warranty period, standard updates to the software shall be available from the supplier without charge.
642.03.5 Testing and Accuracy Requirements. At the Engineer’s request, the
Contractor or Supplier shall provide a Wire less Magnetometer Vehi cle Detection System that meets the below minimum accuracy requ irements for all co nditions. Accuracy measurements for the testing shall be done with an appropriate sample size of vehicles, over a specific time period. At the Engineer’s request, the Contractor sha ll submit to the Engineer the Test Plan for Accuracy testing at the location(s) that is site specific to the plans. The test plan shall take into account the roadway type (freeway, arte rial), location (urban, rural), and traffic conditions in order to determine appropriate testing length and sample size. The following conditions shall be met for each sensor installed:
642.03.6 Maintenance and Support. The supplier shall maintain a sufficient inventory
of parts to provide support and maintenance of the system. These parts shall be available for delivery within 30 days of receipt of a purchase order by the supp lier at the supplier’s then current pricing and terms of sale. The supplier shall maintain an ongoing program for customer support for the system. This support shall be via telephone, email or person nel sent to the insta llation upon receipt of an purchase order at the supplie rs then current pricing and terms of sale for technical support services. Installation and/or training support shall be provided by a factory authorized representative. All documentation shall be provided in the English language.
642.04 Method of Measurement. Magnetometer Detection System will be measured as
a unit per each for system installation. Magnetometer Detection System Component of the type specified will be measured as a unit per each. Magnetometer Detection System Component Re moval and Reinstallation will be measured as a unit per each.
642.05 Basis of Payment. Magnetometer Detection System, measured as prescribed
above, will be paid for at the contract unit price per each, which price shall be full compensation for furnishing all materials, controller modifications, connectors, wiring, software, epoxy sealant, testing, equipment, la bor, tools, and all incidentals necessary to complete the work. Magnetometer Detection System and Magnetometer Detection System Components, measured as prescribed above, will be paid fo r at the contract unit price per each, which price shall be full compensation for all materials, connectors, modifications, hardware, connectors, wiring, cabling, mounting brackets, testing, equipment, labor, tools, and all incidentals necessary to complete the work. Magnetometer Detection System Component Removal and Reinstallation, measured as prescribed above, will be paid for at the cont ract unit price per each, which price shall be full compensation for all work necessary to completely remove and reinstall an existing component, any necessary epoxy sealant, c ontroller modifications, connectors, wiring, software programming, and all incidentals necessary to satisfactorily remove and reinstall an existing component. Payment will be made under: 642-A: Magnetometer Detection System - per each 642-B: Magnetometer Detection System Component, ________ - per each 642-C: Magnetometer Detection System Component Removal and Reinstallation, ________ - per each SECTION 643 - VIDEO VEHICLE DETECTION SYSTEM
643.01 Description. This section specifies the minimum requirements for Video
Detection Systems (VDS) and Multi-Sensor Detection Systems (MSDS) furnished and installed in accordance with the design(s) for the location(s) designated on the project