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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 A 1-pint sample of sealer is required to be taken at a random time during sealer application from the point of application (i.e., from the nozzle of sprayer or spray bar or from the sealer container where sprayers, brushes or rollers are loaded) for quality assurance purposes. This sample shall be submitted to the Department’s Central Testing Laboratory (CTL), to the attention of the Chemistry Lab for evaluation. Additi onal samples may be requested by the Department at any time.
559-4 Method of Measurement
The quantity to be measured for payment will be in the number of square feet of concrete sealed measured to the nearest whole square foot.
559-5 Basis of Payment
The unit price bid shall include the cost of furnishing all labor, materials, and equipment necessary to satisfactorily complete the work. Payment will be made under: Item No. Item Pay Unit 559.01 Protective Sealing of Structural Concrete on New Bridge Square Foot Decks and Bridge Deck Overlays 559.02 Protective Sealing of New Structural Concrete Square Foot 559.03 Protective Sealing of Existing Structural Concrete and Existing Bridge Decks Square Foot 559.04 Protective Sealing of Concrete with Coating Type Protective Sealer SquareFoot SECTION 560 - MASONRY
560-1 DESCRIPTION. Under this work the Contractor shall furnish and place masonry, with or without
coping, of the type, shape, size, color and location indicated in the plans, proposal or as directed by the Engineer.
560-2 MATERIALS. Materials shall meet the requirements specified in the following sub sections of
700 - Materials: Split Faced Concrete Brick 704-10 Precast Concrete Coping 704-11 Caulking Compound for Structures 705-06 Premolded Resilient Joint Filler 705-07 Masonry Mortar 705-21 Bar Reinforcement - Grade 60 709-01 Wire Fabric for Concrete Reinforcement 709-02 Admixtures 711-08
560-2.01 Dimension Stone Masonry. All stone shall be sound, durable, free from reeds, rifts, seams,
laminations and minerals which would cause discoloration or deterioration from weathering. The stone shall be of size, quality and color acceptable to the Regional Director. Duplicate sa mples of stone
560-2 02
NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 showing the complete color range shall be submitted to the Regional Director for approval. Stone shall be quarried so the stratification will be radial or parallel to the bed when set in place except where split face or seam face finish is called for on t he plans. All beds and joints shall have a "Fine Point or Sawn Finish" for at least 2 inches from the arris lines. The balance shall not fall off from a straight line for more than 1/6 of the stone's minimum dimension. When stones project beyond adjoini ng faces, the fine pointing shall be carried at least 2 inches in from the adjoining surfaces (arris lines of stone or face of concrete). Soffits of ring stones shall be cut to the curve of the arch and shall have a “Fine Point or Sawn Finish” unless otherwise shown on the plans. All other showing surfaces shall be finished as indicated on the plans. On square bridges and on bridges where the skew is 30 degrees or less, the ring stones shall be cut so the joint sides are parallel to the faces of the abutments. On bridges with a skew greater than 30 degrees the ring stones shall be cut so the joint sid es of each stone will be at right angles with the face. Soffit joints shall lie in a horizontal plane. “Fine Point or Sawn Finish” shall be as described in §560 -2.07, Definition of Finishes.
560-2.02 Split Faced Concrete Masonry. Split faced concrete masonry units shall be new, sound,
durable, true to size, free from laminations and cracks, and uniform quality which complies with the requirements of §704 -10. All split face concrete masonry units delivered to the site shall be o f the sizes necessary to produce the wall pattern as indicated on the plans. An approved mechanical self -leveling splitting machine with two steel knives, one directly above the other will be used for all field splitting. Four samples of each thickness of each split faced concrete masonry unit shall be submitted to the Engineer fo r tentative approval. They shall be labeled with the contract title and number, the Contractor's name, and manufacturer's name. The split faced concrete masonry units used in the work shall be equal in all respects, color, quality, texture and surface to the approved samples. Anchors shall be a metal slot formed from sheet zinc not less than 0. 025 inches in thickness, bent to form a dovetail channel 5/8 inch wide at the front, 1 inch wide at the rear, 1 inch deep and with wings 1/8 to 1/4 inch wide. The slots shall be provided with a felt insert to prevent the entrance of fresh concrete. These inserts shall be removed just prior to the insertion of the ties. Ties shall be formed of zinc not less than 0.078 inches thick, 1 inch wide with one end designed to fit snugly into th e anchor slots and shall be crimped with corrugations 1/8 inch deep, but no less than 1/16 inch deep. The ties shall be at least 4 inches long. The Contractor shall submit to the Engineer for tentative approval four samples of the material used to fabricate the ties, i.e. anchors, felt and ties.
560-2.03 Stone Masonry. All stone shall be sound, durable, properly quarried, free from reeds, rifts,
seams, laminations and minerals which would cause discoloration from weathering. Samples of stone shall be submitted to and be approved by the Regional Director prior to the b eginning of any work on this masonry. The size, color and quality of the stone delivered to the site shall be substantially in accordance with the approved samples. The stones may have an average variation of 1/6 of the thickness shown on the plans, however, they shall have a minimum thickness of at least 2/3 that shown on the plans and a maximum thickness of 1/6 over the maximum thickness shown on the plans.
560-2.04 Rubble Stone Masonry. All stones shall be clean, free from structural defects and acceptable
to the Engineer. Selected stones, roughly squared and pitched to line, shall be used at all angles and ends of walls.
560-2.05 Precast Concrete Coping. Precast concrete coping units shall be new, sound, durable, true to size,
free from laminations and cracks and of uniform quality which complies with the requirements of §704 -11.
560-2.06 Mortar. Use 705 -21 Masonry Mortar.
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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 560-2.07 Definition of Finishes. Finishes of stone or manufactured masonry units shall be defined as shown in Table 560 -1.
560-3 Construction Details
560-3.01 General. Masonry or precast concrete coping shall not be constructed when the ambient
temperature is 40°F or below, or when the stone or masonry units contain frost, except by written permission of the Engineer and subject to any conditions the Engineer may require. Stone, masonry units or coping units shall not be dropped upon or slid over existing masonry, nor shall hammering or turning of stones, masonry units or coping on the masonry be allowed. Stones, masonry unit or coping units shall be carefully set without jarring masonry already laid, and they shall be handled in a manner so as not to cause disfigurement. TABLE 560 -1 MASONRY UNITS, SURFACE FINISH Finish Name Maximum Surface Projection Beyond Pitch Lines Smooth Finish 1/16 inch Fine Point or Sawn Finish 1/4 inch Rough Finish 1/2 inch Scabbed Finish 3/4 inch Seam and Split Face 1 inch Rock Face 1/10 the vertical height of the individual stone Thermal Finish 1/4 inch NOTE: All faces of Dimension Masonry shall extend to the pitch lines shown on the plans.
560-3.02 Dimension Stone Masonry. The provisions of §560 -3.01 shall apply with the following
additional requirements:
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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 Joints shall not be filled by pouring in a thin or liquid mortar.
560-3.03 Split Faced Concrete Masonry. The provisions of §560 -3.01 shall apply with the following
additional requirements:
560-3 03
NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 B. Protection and Handling. Split faced concrete masonry units shall be protected by a wrapping of 4 mil polyethylene, and shall be handled on pallets by mechanical means, or by hand or tongs. Dumping of the masonry units from trucks, wheel barrows or other conveyances is prohibited. Particular care shall be taken to protect all edges and the face of the m asonry units. Distorted, laminated, checked or cracked masonry units will be rejected and removed from the site of construction. On delivery to the site, the masonry units shall be neatly piled off the ground, on pallets or other approved implements, and protected from moisture by wrapping them with 4 mil polyethylene. Masonry units which become wet, shall not be laid in the wall until their conformance with the specifications for §704 -10 is shown by tests. The cost of these tests shall be borne by the Contractor.
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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 approval, substitute a cleaning solution that will not harm the concrete or mortar joints. The cleaning operation shall in all cases start at the top and proceed downward.
560-3.04 Stone Masonry. The construction provisions of §560 -3.02 shall apply. The individual stones
shall be trimmed, recut and dressed, as may be necessary at the site, to obtain a pattern in the finished wall which will be in character with the requirements of drawings, spe cifications and the approved sample wall. The following general requirements will apply to the placing of stone masonry:
560-3.05 Rubble Stone Masonry. The provision of §560 -3.01 shall apply with the following additional
requirements: The stone shall be laid to form substantial masonry presenting a neat, finished appearance. The minimum size of stone to be used shall be 4 inches in depth or rise, 9 inches in width, and 12 inches long. Spalls and pinners will not be allowed to show on the face of the work and shall be used otherwise only where necessary. All stones shall be soundly and completely bedded in the mortar. The length of stretchers shall not exceed three times their rise, and the width of stretchers shall in no case be less than
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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 one and one -half times their rise. At least one -fourth of the stones in the face shall be headers and shall be evenly distributed. The length of headers shall be not less than 32 inches nor more than the thickness of the wall, where the work is 4 feet or less in thickness. Where the work is more than 4 feet thick, the length of headers shall be not less than 32 inches . The width of headers shall be not less than their rise. All stones shall be laid to break joints 6 inches or more and to thoroughly bon d the work. No joint in the face shall be over 1 inch in width. Backing shall be good -sized, well -shaped stones so laid as to break joints. Spaces between stones shall be filled with spalls set in mortar. The degree of roughness of exposed faces shall be measured with a 6 foot straight edge supported between adjacent projections on the stone face. Variations in the stone face, in excess of 4 inches , measured from the straight edge to the extreme depression in stone or mortar will not be permitted. Rear faces shall present approximately plane surfaces. Pointing shall conform to the requirements of §560 -3.02E.
560-3.06 Rubble Stone Masonry Laid Dry. The specifications of §560 -3.05, Rubble Stone Masonry,
shall apply except that no mortar shall be used and the requirements of §560 -3.01 Construction Details (General), pertaining to frost shall not apply unless otherwise directed by the Engineer.
560-3.07 Precast Concrete Coping. The provisions of §560 -3.02, Dimension Stone Masonry and §560 -
3.03, Split Faced Concrete Masonry, shall apply with exception of §560 -3.02D, §560 -3.03A, and §560 - 3.03D.
560-3.08 Tuck Pointing. Apply the provisions of §560 -3.02E2 Tuck Pointing. For re -caulking work,
rake out any old caulking to a minimum 1 inch depth and follow the provisions of §560 -3.03K. Caulking. Do not damage masonry during the removal and cleaning process.
560-4 Method of Measurement
560-4.01 Dimension Masonry. Dimension masonry will be measured as the number of square feet
(including joints within the dimension masonry) measured on the plane of all the exposed surfaces of the dimension masonry incorporated in the work.
560-4.02 Split Faced Concrete Masonry. Split faced concrete masonry will be measured as the number
of square feet (including joints within the masonry and between the split faced concrete masonry and the concrete wall, and the mortar bed for precast concrete coping), on the plane of all exposed surfaces of the masonry incorporated in the work. Split faced masonry be low the finished surface of the ground or paving shall be considered as exposed in computing the area for payment. The approved, constructed, split faced concrete masonry sample w all will be paid for as split face concrete masonry.
560-4.03 Rubble Stone Masonry. Payment for rubble stone masonry will be made for the number of
cubic feet within the payment lines shown on the plans and placed in accordance with the specifications. Concrete, mortar or any joint material within these payment lines will, for the purpose of payment, be classified as stone masonry and will not be paid for unde r any other item.
560-4.04 Stone Masonry. Payment for stone masonry will be made for the number of square feet
(including joints within the stone masonry) measured on the plane of all the exposed surfaces of the stone masonry incorporated in the work. Mortar joints between concrete and stone masonry will be paid for as stone masonry. Stone masonry shown on the plans below the finished grade or sidewalk (to prevent the possible exposure of unfaced concrete) shall be considered as exposed in computing the payment area for this item. Thirty square feet will be used in payment for the complete accepted sample wall required in this specification.
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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 560-4.05 (Vacant)
560-4.06 Precast Concrete Coping. The quantity to be paid for will be the number of feet of precast
concrete coping (including the joints between the coping units) placed in accordance with the plans, specification and orders of the Engineer.
560-4.07 Tuck Pointing. The Engineer will measure this work in the field as the number of square or
linear feet of masonry pointed and cleaned, as bid. Linear measurements will be made along the joint centerline.
560-5 Basis of Payment
560-5.01 Dimension Stone Masonry. The unit price bid per square feet shall include the cost of
furnishing all labor, materials and equipment necessary to complete the work. Concrete, dimension masonry, mortar or any joint material within the nominal thickness of the dimension masonry will, for the purpose of payment, be classified as dimension masonry and will not be paid for under any other item. Projections, if any, into t he concrete beyond the nominal thickness of dimension masonry will be paid for as the class of concrete displaced by the stone. No deduction will be made for railing post holes. Mortar Joints between Dimension Masonry and Concrete will be paid for as Dimension Masonry. Mortar Joints between Dimension Masonry and Stone Masonry will be paid for as Stone Masonry.
560-5.02 Split Faced Concrete Masonry. The unit price bid per square feet shall include the cost of
furnishing all labor, materials (including anchors, ties, premolded bituminous joint material, and caulking compound) and equipment necessary to complete the work. The payment shall also include the labor, materials and equipmen t necessary to remove and dispose of all constructed sample masonry panels when directed by the Engineer. No payment shall be made to the Contractor for the submitted alternate sample walls or for any unapproved sample walls. The cost of furnishing and placing anchoring devices shall be included in the unit price bid for this work. The cost of erecting and disposing the sample wall shall be included in the unit price bid for this item.
560-5.03 Stone Masonry. The unit price bid per square feet shall include the cost of furnishing all labor,
materials and equipment necessary to complete the work. Concrete, stone masonry, mortar or any joint material within the nominal thickness of the stone masonry will, for the purpose of payment, be classified as stone masonry and will not be paid for under any other item. Projections, if any, into the concrete beyond the nominal thickness of stone masonry will be paid for as the class of concrete displaced by the stone. No deduction will be made for railing post holes. The cost of furnishing and placing anchoring devices shall be included in the unit price for this item.
560-5.05 Rubble Stone Masonry. The unit price bid per cubic feet for Rubble Stone Masonry with
joints or laid dry, shall include the cost of furnishing all labor, materials and equipment necessary to complete the work except excavation will be paid for under the appropriate excavation item.
560-5.06 Precast Concrete Coping. The unit price bid per feet shall include the cost of furnishing all
labor, materials (including anchors, reinforcement, premolded resilient joint materials, and caulking compound) and equipment necessary to complete the work.
560-5.07 Tuck Pointing. Include all labor, material (including any re -caulking material), and equipment
to complete the work in the unit bid price.
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NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 560-5.08 Progress Payments. Progress payments will be made, at the unit price bid, for 75% of the quantity properly placed. The balance of the quantity will be paid for upon proper cleaning and caulking of the joints. Payment will be made under: Item No. Item Pay Unit 560.01 Dimension Stone Masonry Square Foot 560.02 Split Faced Concrete Masonry Square Foot 560.0401 Stone Masonry Square Foot 560.05 Rubble Stone Masonry Cubic Foot 560.06 Rubble Stone Masonry Laid Dry Cubic Foot 560.07 Precast Concrete Coping Foot 560.08 Tuck Pointing Foot 560.09 Tuck Pointing Square Foot SECTION 561 (VACANT) SECTION 562 - REINFORCED CONCRETE THREE -SIDED STRUCTURES
562-1 DESCRIPTION. The work consists of designing and constructing reinforced concrete three -sided
structure(s) at the location(s) indicated on the Plans. A reinforced concrete three -sided structure is composed of some of the following discrete elements: • Span Unit • Span Unit Footing • Wing Wall with Footing • Headwall • Invert Slab with Cut -off Wall • Apron with Cut -off Wall NOTE: Any of the above elements may be cast in place at no additional cost to the State.
562-2 MATERIALS. Materials for all precast concrete components shall meet the requirements of the
PCCM. Materials for cast -in-place concrete shall be Class HP or Class HPIC concrete meeting the requirements of §557 and modified to include corrosion inhibitor meeting the re quirements of §711 -13. The penetrating type protective sealer shall meet the requirements of §717 -03. Reinforcement shall meet the requirements of §556.
562-3 Construction
562-3.01 Design. An appropriate structure design and all details necessary for construction meeting the
Design parameters given in these specifications shall be developed and submitted to the DCES for approval. All design work, detail development, and proposed handling and installation procedure development, shall be done by a Professional Engineer. The design submittal and the fabrication of the units shall conform to the requirements stated in the PCCM. The DCES reserves the right to reject a proposed de sign(s) if the structure type is determined to be unsuitable for the proposed application based on safety, durability, serviceability, or maintainability