Section 808 Section 808 After final finish of the mortar mix, the su rface shall be sprinkled with sand to provide texture. Excess sand to be hand broomed from surface after mortar has set. Acetone alcohol may be used to clean and lubricate trowels to assi st with the surface finishing.
808.04 Method of Measurement. When specified for paymen t, joint repair, measured
as prescribed abov e, will be measured by the linear fo ot for joint preparation and by the gallon for the mortar mix. When the mortar mix consists of epoxy and sand, the volume of measurement for the mortar mix will be de termined from the summation of the volumes of the epoxy components and the volume of sand will not be measured for payment.
808.05 Basis of Payment. The accepted quantities of joint repair will be paid for at the
contract unit price per linear foot for joint pr eparation and per gallon for the mortar mix, which price shall be full compensation for fu rnishing and placing all materials including sand and forming materials and for furnishing all labor, tools, equipment, and incidentals necessary to complete the work. No payment will be made for the sand used in the epoxy mortar mix. The price bid for each item of work shall include the cost of continuous maintenance of traffic and protective services as required by the Department's Traffic Control Plan. This shall include all required individual traffic control devices. Payment will be made under: 808-A: Joint Preparation - per linear foot 808-B: Kind Mortar Mix - per gallon SECTION 809 - RETAINING WALL SYSTEMS
809.01 Description. This work shall consist of designing and installing one of the
retaining wall systems described herein in accordance with th e lines, grades and dimensions shown in the plans and specifications.
809.01.1 General. Retaining wall systems shall comply with all material, fabrication and
construction requirements found in the Standard Specifications and the plans. The submitted retaining wall system shall be as sh own in the plans or consist of one of the following three types: Conve ntional Cantilevered Gravity Wa ll, Mechanically Stabilized Earth Wall (MSEW), or Precast Gravity Wall. All costs asso ciated with the design and construction of the wall system selected by the Contractor shall be included in the bid price for the wall. The Contractor may select differe nt wall types for different sites, as provided for on the plans. In the event a MSEW System is chosen, the wall system supplier shall have submitted their system to the Highway Innovative Technology Evaluation Center (HITEC) for review and shall have had a formal evaluation completed for all components of the wall system. The wall system is considered to be the wall facing and the associated geosynthetic or steel soil reinforcement. Three copies of HITEC’s fi nal evaluation report for the chosen MSEW System shall be included with the initial design submittal. The time required for preparation and review of wall shop drawings shall be charged to the allowable contract time. No additional co mpensation will be made for any additional material, equipment, or other items foun d necessary to comply with the project specifications as a result of review by the De partment. All submitta ls shall be submitted to the Bridge Engineer for approval prior to construction. The retaining wall system shall follow the lines, grades, and location as shown in the plans. In the event that plan dimensions are revised due to field co nditions or othe r reasons, the Contractor shall be responsible for revisi ng the wall plans, design calculations, and summary of quantities.
809.01.2 Submittals.
809.01.2 1--Initial Design Submittal. The initial design submittal shall include three sets
of wall plans and three sets of design calculations and notes. The wall plans and design calculations and notes shall clearly state th e wall type chosen. The wall plans and design calculations will be returned to the Contractor within thirty (30) calendar days of receipt. All final design calculations and plans shall be prepared, stamped and signed by a Professional Engineer licensed to practice in the State of Mississippi. The calculations shall include, but not be lim ited to, those items listed belo w. The designer/supplier furnishing the plans and calculations for the wall system proposed shall be responsible for the internal and external st ability of the wall system. The drawings shall include all details, dimens ions, quantities and cross-sections necessary to construct the wall. Prints of the original cross sections will be available to purchase with plans. The wall system plans shall includ e, but not be limited to, the following items: (a) A plan and elevation sheet(s) for ea ch wall shall contain the following:
809.01.2 2--Final Plan Submittal. All final construction plans shall be submitted on 24-
inch by 36-inch re producible mylar sheets. In addition, the plans shall be accompanied by either flash drive or compact disk containing the plans in Tagged Image File Format (TIFF) for archive purposes. The final construction plans shall reflect all changes made on the plans submitted for the design submittal.
809.01.3 Design Criteria. The design for any proposed wall shall consider the internal
and external stability of the wall including the bearing pressure, overtu rning and sliding. The design shall consider latera l earth pressures, including any applicable surc harge loads. In addition, the following genera l guidelines sha ll be followed.
809.02 Materials. Material requirements will vary depe nding on the type of wall system
chosen. Specific material requirements for each wall type are given below.
809.02.1 Conventional Cantilevered Gravity Wall. Concrete for conventional
cantilevered gravity walls shall meet the requir ements for Class “AA” concrete as set forth in Section 804 of the Standard Specifications . Reinforcing steel shall conform to the requirements set forth in Subsection 711.02 of the Standard Specifications. Driven Piles shall meet the requirements set forth in Sections 803 and 804. Unless otherwise indicated on the plans, th e exposed concrete surfaces of the wall shall have a Class “2” finish as defined in Section 804.
809.02.2 Mechanically Stab ilized Earth Walls (MSEW). Materials for Mechanically
Stabilized Earth Walls shall meet the following minimum standards.
809.02.2 1--Precast Con crete Facing Panels. Precast concrete facing panels shall be
fabricated in accordan ce with Section 804 with the fo llowing exceptions and additions.
809.02.2 2--Modular Block.
809.02.2 2.1--General and Architectural Requirements for Modular Block Units.
Unless otherwise specified in the plans, gene ral and architectural requirements of modular block units shall be as follows:
809.02.2 2.2--Material Requirements for Modular Block Units. Material requirements
shall be as follows:
809.02.2 2.3--Structural Requiremen ts for Modular Block Units. Structural
requirements for modular block units shall be as follows:
809.02.2 2.4--Base Leveling Pad Material. Base leveling pad material shall be
constructed using non-reinforced concrete and be a minimum of six inches thick by 12 inches wide. Class C concrete shall be us ed for the base leveling pad material unless otherwise noted in the plans.
809.02.2 2.5--Unit Infill or Drainage Fill. Unit Infill or Drainage Fill shall consist of
clean, free draining crushed stone or gravel with a one inch maximum particle size and shall meet the gradation listed below. Sieve Size Percent Passing 1” 100 3/4” 75 – 100 # 4 0 – 10 # 40 0 – 5 The Engineer shall approve the gradation of the Unit Infill or Drainage Fill. Pea gravel shall not be used. A minimum of 1.5 cubic fo ot of drainage fill sh all be used for each square foot of wall face. Drainage fill may be placed between, behind, and within the cores of units to meet this requirem ent. In no case will a geotextile or geocomposite be used as a substitute for the drainage fill.
809.02.2 3--Reinforced Backfill for Mechanically Stabilized Earth Walls. Reinforced
backfill shall be free of debris and meet the following grad ation requirements: Sieve Size Percent Passing 3/4” 75 – 100 # 4 20 – 100 # 40 0 – 60 # 200 0 – 15 The maximum aggregate size shall be limited to ¾-inch unless field tests have been performed to evaluate potential strength reductions to the geogrid design due to damage during construction. The plasticity index (P.I.) as determined by AASHTO T 90 shall no t exceed 6. The backfill material, when co mpacted to 95% of Standard Proctor, AASHTO T 99, at optimum moisture content, shall exhibit an a ngle of internal friction of not less than 34 as determined by a standard direct shear test, AASHTO T 236, or tria xial test, AASHTO T 296. In addition, the in-place density shall be within 5% of the assumed density used in wall design calculations. When metallic reinforcing strips are used, all backfill material shall conform to the following electrochemical requirements: Electrochemical Test Method, Properties Requirements AASHTO pH 5 – 10 T-289 Resistivity 3,000 ohms/cm minimum T-288 Chlorides 100 ppm maximum T-291 Sulfates 200 ppm maximum T-290 Organic Content 1% T-267 Contractor shall submit reinfo rced backfill sample and laboratory test results to the Engineer for approval prior to the use of any of the proposed reinforced backfill material.
809.02.2 3.1--Metallic Reinforcing and Attachment Devices. All reinforcing and
attachment devices shall be inspected to ensure they are true to size and free from defects that may impair their strength and durability, and shall meet the following conditions.
809.02.2 4--Geogrid Rein forcement for Mechanically Stabilized Earth Walls.
809.02.2 4.1--General. A geogrid is defined as a geosynthetic formed by a regular
network of integrally connected elements with apertures greater than 0.25 inch to allow interlocking with surrounding soil, rock, earth and other surrounding materials to function primarily as reinforcement. The geogrid(s) to be utilized in the Modular Block Retainin g Wall System shall be creep tested in accordance with ASTM D 5262. The long term design strength (T CR – Creep Limited Strength) shall be obtained from test s run on representative samples for no less than 10,000 hours. The long term design strengt h shall be defined as the load at which no more than 10% strain occurs over a 100-year design life. The geogrid shall be mildew resistant and inert to biological degradation and naturally encountered chemicals, alkalis and acids. The geogrid shall contain stabilizers and/or inhibitors, or a resistance finish or covering to make it resistant to de terioration from direct sunlight, ultraviolet rays, and heat.
809.02.2 4.2--Marking, Shipment and Storage. Each roll or container of geogrid shall
be visibly labeled with the name of the manufacturer, trade name of the product, lot number, and quantity of material. In addition, each roll or c ontainer shall be clearly tagged to show the type designation that corresponds to that required by the plans. During shipment and storage the geogrid shall be prot ected from direct sunlig ht, and temperatures above 120°F or below 0°F. The geogrid shall either be wrapped and maintained in a heavy duty protective covering or stored in a safe en closed area to protect from damage during prolonged storage.
809.02.2 4.3--Manufacturer’s Certification. The Contractor shall furnish the Engineer
three copies of the manufacturer’s certified test reports indicating that the geogrid furnished conforms to the requirements of the specifications and is of the same composition as that originally approved by the Department.
809.02.2 4.4--Acceptance Sampling and Testing. Final acceptance of each shipment will
be based upon results of tests performed by the Department on verification samples submitted from the project, as compared to the manufacturer’s certified test reports. The Engineer will select one roll or container at random from each shipment for sampling. A sample extending full width of the randomly se lected roll or container and being at least five (5) square yards in area will be obtained and submitted by the Engineer. The sample from each shipment shall be provid ed at no cost to the State.
809.02.3 Precast Gravity Walls. Materials for precast gr avity walls shall meet the
following minimum requirements.
809.02.3 1--Foundation Preparation and Base Leveling Pad. The foundation bed for
the structure shall be graded as required be fore erection is started. Prior to wall construction the foundatio n shall be compacted as specified in Section 203 of the Standard Specifications. The base leveling pad may be either precast or cast-in-place, as directed by the wall supplier. The base leveling pad shall be constructed of Class “C” concrete unless otherwise specified and shall be cured until a compressive strength of 2,000 psi is attained before placement of wall modules. The completed surf ace shall be constructe d in accordance with the lines and grades shown on the final wall plans. The base leveling pad shall be plane to within 1/8 inch in 10 feet.
809.02.3 2--Prefabri cated Modular Units. Prefabricated modular units shall be designed
for developed earth pressures behind the wall and from pressures developed inside the modules. Prefabricated modular units shall be constructed in accordance with AASHTO Standard Specifications for Highway Bridges, Section 5. Concrete for prefabricated modular units shall have a minimum 28-day compressive strength of 5,000 psi. The prefabricated modu lar units shall not be sh ipped before attaining the required 5,000 psi compressive strength. Unless otherwise indicated on the plans, the concrete surface for the front face shall have a Class “1” finish as defined in Section 804. The manufacturing process shall be such that it produces uniform modular units and shall be subject to inspection by the Engineer prior to shipment. Precast units will be subject to rejection if they fail to conform to any of th e specification requirements or fail to meet the following tolerances. (a) Dimensions not conforming to the following tolerances: Face of Panes, length or width ....................................................... ±3/16 inch Deviation From Square, diagonals across front face ........................ 5/16 inch (b) Honeycombed or open texture
809.02.3 3--Backfill Mat erial for Modular Units. Backfill material and the embankment
behind the wall shall be placed and compact ed in accordance with Section 203 of the Standard Specifications. In the event the select backfill recommended by the wall supplier consists of open-graded rock with insufficient fi nes for conventional compaction controls, the material shall be compacted to a maximu m practical density as determined by the Engineer. Otherwise, the select backfill materi al shall be placed and compacted to at least 95% density as determined by AASHTO T 99. When the modular backfill material consists of open-graded rock co ntaining insufficient fines to fill the voids between particles in a compacted state, any exposed modular backfill material shall be covered by a layer of T ype V nonwoven geotextile to prevent migration of fines into the modular backfill material . The geotextile shall overlap the module a minimum of six inches, ex cept for the front cell.
809.03 Construction Requirements.
809.03.1 General Construction Requirements for All Wall Types.
809.03.1 1--Excavation. The Contractor shall excavate to the lines and grades shown on
the final wall plans. The Contractor shall be careful not to disturb the embankment and foundation materials beyond the lines shown. The Engineer will in spect the excavation and give approval prior to placement of the base leveling pad. Soils that the Engineer deems to be unstable or unsu itable shall be excavated and replaced with select borrow material. Excavation for the wall system shall be as dir ected by the plans or as directed by the Engineer. Where excavation is required in th e immediate vicinity of adjacent structures and/or properties, extreme cautio n should be exercised. It shall be the Contractor’s responsibility to place what br acing, shoring, or ground support system deemed necessary to prevent a failure and prot ect the persons working near the excavation. The soil supporting the wall system shall be inspected and approved by the Engineer to confirm that the actual foundation soil conditions meet or exceed the assumed desi gn conditions . Over- excavated areas shall be backfilled with select borrow material.
809.03.1 2--Backfill Material. All backfill material sha ll be compacted in accordance
with Section 203 of th e Standard Specifications unless ot herwise noted on the wall plans. Unless otherwise noted all backfill material sh all be placed in non-compacted lifts not to exceed eight inches and be compacted to at least 95% density as determined by AASHTO T 99. Compaction of the backf ill within three feet of the b ack face of the wall shall be accomplished by making at least three passes w ith a lightweight mechanical tamper, roller, or vibratory system. At the end of each day’s operation, the Contract or shall slope the last level of backfill away from the wall facing to rapidly direct runoff away from the wall face. In addition, the Contractor shall not allow surface runoff from adjacent areas to ente r the wall construction site.
809.03.2 Conventional Cantilevered Gravity Wall. The Contractor shall be responsible
for all temporary shoring requir ed to construct the conventi onal cantilevered gravity wall in accordance with the wall design.
809.03.3 Mechanically Stabilized Earth Walls . All components of the MSEW wall
system shall be installed in strict accordance with the plans and the manufacturer’s recommendations. A representa tive of the wall manufacturer sh all be present at the start of construction of the wall to train the Contract or in the proper inst allation procedures for the chosen wall system.
809.03.3 1--Foundation Preparation. The foundation for the st ructure shall be graded
level for a width equal to the length of the reinforcement elements plus one foot or as directed by the wall plans. Prior to wall co nstruction, the foundatio n shall be compacted with a smooth wheel vibratory roller. Any foundation soils found to be unsuitable shall be removed and replaced as outlined in Subsection 809.03.1.1.
809.03.3 2--Wall Erection.
809.03.3 2.1--Precast Concrete Facings. Precast concrete panels shall be placed so that
their final position is vertical or battered as shown on the wall plans. For erection, panels shall be handled by means of lifting devices connected to the upper edge of the panel. Panels should be placed in successive horizontal lifts in the sequence shown on the wall plans as backfill placement proceeds. As backf ill material is placed behind the panels, the panels shall be maintained in position by means of temporary wedges or bracing according to the wall supplier’s recommendations. Concrete facing vertical tolerances and horizontal alignment tolerances shall not exceed 3/4 inch when measured with a 10-foot straightedge. During construction, the maximum allowable offs et in any panel joint shall be 3/4 inch. The overall vertical tolerance of the wall from top to bottom shall not exceed 1/2 inch per 10 feet of wall height. Reinforcement elements shall be placed norma l to the face of the wall, unless otherwise sh own on the plans.
809.03.3 2.2--Modular Block Facings. The first course of modular block units shall be
carefully placed on the base leveling pad and each unit checked for level and alignment. The following sequence of operations sha ll then be followed: (a) The modular block units shall be placed so th at they are in full contact at the base and properly seated. The modular block units are to be placed side by side for full length of wall alignment. Alignment may be done by means of a string line or offset from a base line.
809.03.3 2.3--Precast Gravity Walls. At each foundation level, the base leveling pad
shall be given a wood float finish and shall be cured a minimum of 72 hours or reach a compressive strength of 2,000 psi before pl acement of any modular units. The completed surface of the base leveling pad shall not vary more than 1/8 inch in 10 feet. All precast modular units above the first course sh all interlock with lower courses. Vertical joints shall be staggered with each successive course. The vertical joint opening on the front face of the wall shall not exceed ¾ inch. Joint filler and neoprene pads shall be installed in the horizontal joints of both faces. All vertical joints between modules shall be co vered on the back side of the front face of the wall by a Type V nonwoven geotextile that is a minimum of 18 inches wide. Joints at the corners or angle points shall be closed in accordance with th e recommendations of the wall manufacturer. When the modular backfill material is a rock b ackfill containing insufficient fines to fill the voids between particles in a compacted st ate, any exposed modular backfill material shall be covered by a layer of Type V nonwoven geotextile to prevent migration of soil fines into the modular backfill material. The overall vertical tolerance of the wall, plumbness from top to bottom, shall not exceed 1/2 inch per 10 feet of wall height.
809.04 Method of Measurement. The retaining wall system of the type specified will
be measured by the square foot of accepted ve rtical face area of the completed structure, constructed as directed by these specifications. The area measured for payment will be computed from the horizontal length of the wall segments and the average wall height between the bottom of the wall or top of the base leveling pad and the top of the wall. In the case of a battered wall, eith er specified in the plans or battered at the Contractor’s option, the vertical distance w ill be used in the area calcula tion and not the slope distance along the face of the wall.
809.05 Basis of Payment. The retaining wall system shall be paid for at the contract unit
price per square foot, which price shall be full compensation for the design and construction of the retaining wall system, all excavation, select backfill material, leveling pads, undercut, all the materials for the wall drainage system , facing materials, soil reinforcement, equipment, labor, and incide ntals necessary to complete the work as directed by the Engineer. Payment will be made under: 809-A: Retaining Wall System * - per square foot * Type of wall may be specified SECTION 810 - STEEL STRUCTURES
810.01 Description. This work consists of furnishing, fabricating, preparing, assembling,
erecting, and painting structural steel and all accessories and other metal parts required in steel spans. This work shall be constructed as indicated on the plans, in reasonably close conformity with the lines, grades, dimensions, and design shown, and in accordance with the applicable provisions and re quirements in other sections of these specifications for the different items that constitute the complete structure. All structural steel work shall be performed in accordance with these specifications and the AASHTO Guide Specification for Highway Bridge Fabrication with HPS70W Steel . Fabricators shall be certified in accordance with the AISC Quality Certification Program