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Division 700 — Materials Details

748Water Main and Service Branch Material

OH · 2023 (rev. 7/17/2026) Standard Specifications✓ Full text on BuildSpecBook pages 697–713 Save this section

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748.01 Ductile Iron Pipe,

Joints, and Fittings Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.02 Polyvinyl

Chloride (PVC) Pipe, Joints, and Fittings Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.03 Polyethylene

(PE) Service Branches and Fittings Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.05 Copper Service

Branches and Fittings Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.06 Steel Pipe

Encasement Basis of acceptance is manufacturers certification containing documentation of domestic origin from manufacturer. Notify District Testing if rejecting material Spec No. Material Material only Inspection or Sampling Requirements Additional Instructions

748.07 Polyethylene

Encasement Verify manufacturer certification conforms to ANSI/AWWA C105/A21.5 Inspect condition, dimension, suitability for intended use. Notify District Testing if rejecting material.

748.08 Gate Valve and

Valve Box Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.09 Inserting Valve

and Valve Box Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.10 Cutting-in

Sleeve, Valve, and Valve Box Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.11 Tapping Sleeve,

Valve, and Valve Box Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.12 Tapping Saddle

and Corporation Stop Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.13 Service Stop and

Service Box Verify type and brand name of material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP. Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM.

748.14 Meter, Setting,

Stop, and Chamber Inspect for condition, dimension, suitability for intended use. Acceptance based on manufacturer’s statement of conformity. Spec No. Material Material only Inspection or Sampling Requirements Additional Instructions

748.15 Fire Hydrant Verify type and brand name of

material is on QPL at the time of use. Inspect for condition, dimension, suitability for intended use. Document in AWP Notify District Testing if rejecting material. If material non-performs or looks defective during use notify District Testing and OMM. 701 CEMENTITIOUS MATERIALS

701.00 Acceptance. Provide cements meeting 701.01, 701.02, 701.04, 701.05, 701.07, 701.09 and

701.15 and certified according to Supplement 1028 ; fly ash or natural pozzolan meeting 701.13 and

certified according to Supplement 1026; slag cement meeting 701.11 and certified according to Supplement 1034; and micro silica meeting 701.10 and certified according to Supplement 1045, without prior sampling, testing and approval by the Department. Lists for certified cement, fly ash, natural pozzolan, slag cement and micro silica sources are maintained by the Laboratory.

701.01 Air -Entraining Portland Cement . Provide air-entraining portland cement according to

ASTM C150, Type IA. The Gillmore time of set and the air permeability (fineness) tests will govern.

701.02 Portland Cement . Provide portland cement according to ASTM C150 , Type II. The

Gillmore time of set and the air permeability (fineness) tests will govern.

701.04 Portland Cement . Provide portland cement according to ASTM C150 , Type I. The

Gillmore time of set and the air permeability (fineness) tests will govern.

701.05 High Early Strength Portland Cement . Provide high early strength portland cement

according to ASTM C150, Type III. The Gillmore time of set test shall govern.

701.07 Masonry Cement. Provide masonry cement according to ASTM C91.

701.09 Slag Modified Portland Cement . Provide slag modified portland cement according to

ASTM C595, Type IS (< 25).

701.10 Micro -Silica. Provide micro-silica according to ASTM C1240. Do not use micro -silica

admixtures in dissolvable bags.

701.11 Slag Cement. Provide slag cement according to ASTM C 989, meeting the Grade 100

minimum.

701.13 Fly Ash or Natural Pozzolan for Use in Portland Cement Concrete. Provide fly ash or

natural pozzolan according to ASTM C618, Class C, F, or N, except ensure a maximum loss on ignition (LOI) of 5.0 percent

701.15 Portland-limestone Cement, Type IL. Provide portland-limestone cement according to

ASTM C595, Type IL.

701.16 Portland-limestone Cement, Type IL HE. Provide portland-limestone cement according

to ASTM C 595, Type 1L HE.

701.17 Portland -limestone Cement, Type 1T . Provide Portland-limestone cement according to

ASTM C 595, Type 1T(S<25). Ternary blended cements containing pozzolans will not be allowed. 702 ASPHALT MATERIAL Acceptance. Asphalt binders 702.01 and liquid asphalts 702.02, 702.03, 702.04, 702.07, 702.12, 702.13, and 702.16 may be acceptable for shipment to and immediate use in construction projects. Acceptance is according to Supplement 1032 . Material will meet specification requirements and no tolerances are given for material falling out of specification requirements. The remaining materials may be acceptable for shipment to and immediately used in construction projects based on meeting th e requirements of Department DSR, QPL and certified test data based on what each material requires.

702.00 Application Temperatures. Apply asphalt materials, according to the temperature ranges

specified in Table 702.00-1. TABLE 702.00-1 Type and Grade of Material Application Temperature Range F (C) Spray Mix MC-30 50 to 120 (10 to 49) --- MC-70 75 to 150 (24 to 66) --- MC-250 100 to 225 (38 to 107) 100 to 225 (38 to 107) MC-800 150 to 250 (66 to 121) 150 to 225 (66 to 107) MC-3000 225 to 275 (107 to 135) 200 to 250 (93 to 121) All Emulsions 50 to 160 (10 to 71) 50 to 140 (10 to 60) Asphalt Primer for Waterproofing 50 to 80 (10 to 27) --- Asphalt for Waterproofing 300 to 350 (149 to 177) --- CBAE 350, CBAE 350 SP 100 to 150 (38 to 66) 100 to 150 (38 to 66) CBAE 800, CBAE 800 SP 125 to 175 (52 to 79) 125 to 175 (52 to 79) Primer 20 60 to 120 (16 to 49) --- Primer 100 75 to 125 (24 to 52) --- Asphalt Binders 350 (177) Max. 325 (163) Max. Asphalt Binders Polymer modified with SB, SBR, SBS, or Elvaloy 375 (190) Max 350 (177) Max.

702.01 Asphalt Binders.

General. According to AASHTO M 320-23 Table 1 and Supplement 1105 except as follows. Ensure PG 70-22M, PG 76-22M, PG 88-22M, and PG 64-28 meet the requirements of Table 702.01- 1. An independent laboratory will not be owned or operated, in whole or part, by the binder supplier, Contractor, or affiliates of either. Materials and Manufacture. Replace the requirements of AASHTO M 320-23 Table 1 Section 5 “Materials and Manufacture” Section with the following: 5.1 Supply PG Binder from the refining of crude petroleum, or combination of asphalt binders from the refining of crude petroleum, or asphalt binders and suitable liquid from the refining of crude petroleum, and possible organic modifiers for performance enha ncement. Material from the crude refining stream is considered neat. Liquid from crude refining may be used for adjustments, but do not used liquid from crude refining for the purpose of substitution of crude refined asphalt binder in a PG Binder. In th e event of a failure investigation where asphalt binders exhibit unusual properties a supplier may be requested by OMM to supply information about the makeup of a PG Binder. Failure to cooperate will mean removal from Supplement 1032 certification. 5.2 A modifier may be any approved material of suitable manufacture that is proven compatible with asphalt binder (does not separate appreciably in routine storage), and that is dissolved or reacted in asphalt binder to improve its performance. Do not use par affin wax, organic wax, or like materials. Performance enhancement is defined as a decrease in the temperature susceptibility of the asphalt binder while maintaining or improving desirable properties in a neat asphalt binder such as coat ability, adhesiveness and cohesiveness. Unless otherwise noted limit modifiers to no more than 6.0 percent by PG Binder weight. 5.3 The use of previously used materials in a PG Binder must be approved by OMM. Since no standard test procedures exist for reprocessed materials (and original tests were not developed with the use of such materials in mind), appropriate test methods may be chosen by OMM for review. OMM approval does not relieve the binder supplier from full responsibility for content and use of any previously used material in a PG Binder nor guarantee suitable performance enhancement as defined above. The detected presence in a PG Binder sample of any unapproved previously used material will mean immediate removal from Supplement 1032 certification. Do not use recycled engine oil bottoms (REOB), vacuum tower asphalt extender (VTAE), or like materials as modifiers. Limit approved previously used materials to 5.0 percent by PG Binder weight maximum and provide a written certification to OMM stating the exact percent used, the source, and any brand or trade names. Approved previously used materials are only allowed to be used to produce PG 58 -28 and PG 64 -28 and suppliers must get recertified per Supplement 1032 for these PG grades. 5.4 Ensure the PG Binder is homogeneous, free from water and deleterious materials, and does not foam when heated to 350 ºF (175 ºC). Prove the asphalt binder (before modification or after modification if liquid modifier used) is fully compatible with a nega tive result by means of the Spot Test per AASHTO T 102 using standard naphtha solvent. If standard naphtha shows a positive result, a retest using reagent grade 35 percent Xylene/ 65 percent Heptane (volume) may be used. 5.5 Ensure the PG Binder is at least 99.0 percent soluble as determined by AASHTO T44 or ASTM D7553 or ensure that the PG Binder meets a maximum of 1.0 percent ash content as determined by AASHTO T111. Ensure any insoluble component is free of fibers or discrete particles more than 75 µm. 5.6 Ensure flash point is 500 ºF (260 ºC) minimum. Ensure mass change on RTFO of the final PG Binder grade is 0.75 percent maximum. 5.7 PAV aged all PG grades at 212 ºF (100 ºC). 5.8 Direct Tension testing is not required, unless otherwise required in this specification. Requirements for PG Modified Binder. Furnish PG Modified Binder according to the requirements of Table 702.01-1 by modifying a non-oxidized, non-air blown, neat asphalt binder by using a styrene butadiene latex rubber compound (SBR polymer), a styrene butadiene styrene polymer block copolymer (SB, SBS polymer), an ethylene/ nbutyl acrylate/ glycidyl methacrylate co polymer (Elvaloy) as specified or Ground Tire Rubber (GTR) according to Supplemental Specification 887. For SB, SBS products the polymer supplier will certify to the refiner and Contractor that the polymer used meets a minimum 68 percent by weight butadiene content. Perform SB, SBS, Elvaloy or GTR modification prior to shipment to the asphalt concrete mixing plant (pre -blend). Perform SBR modification at the asphalt concrete mixing plant (post-blend) or prior to shipment to the asphalt concrete mixing plant (pre-blend) where allowed by specification. Polyphosphoric acid (PPA) is allowed in PG binders as follows. PPA is a polymer of orthophosphoric acid. When using PPA ensure all the applicable requirements of the required PG binder in Table

702.01 1 are met. Ensure PPA does not contain water. To retain Supplement 1032 certification,

suppliers of PPA modified asphalt will provide a written certification to OMM that the amount of PPA used is less than 1.0% by weight of neat binder. Suppliers of PPA can have their Supplement 1032 certification removed for not following the above PPA requirements. For each project, the PG Modified Binder supplier will give the Contractor a handling guide specifying temperature, circulation, shelf life, and other requirements for assuring the PG Modified Binder will perform as desired. Give this handling guide to the Monitoring Team and place a copy in the plant control room and plant laboratory. If PG Modified Binder is retained at the asphalt concrete mixing plant for more than two weeks before use or beyond the supplier recommended shelf life, whichever is less, a top and bottom sample test (material property difference between samples taken from the top and bottom of the storage tank) will be performed by OMM on samples retrieved by the Contractor at the Laboratory’s direction. Do not use material on hand until approved. TABLE 702.01-1, MATERIAL REQUIREMENTS FOR PG MODIFIED BINDER Test / Requirement SBR Polymer Pre Blended Binder Note Final PG Binder Grade 70-22M (a, b) 64-28 (b) 64-28 (a) 70-22M (a,k) 76-22M (a,k) 88-22M (a,l,m) c Actual Pass Temperatures Report i RTFO Mass Change, percent max 0.75 d Phase Angle, max 78 78 74 d Elastic Recovery, min 65 75 90 e, d Toughness, in. lb 125 105 f, d Tenacity, in lb. 70 80 f, d Elongation, in. min 20 20 f, d Ductility, in. min 28 28 j, d Separation, F max 10 g, d Homogeneity None Visible h, d

a.Pre-blended Binder. Use a base neat asphalt binder that is a -22 grade for 70-22M and 76-22M. Use a base neat asphalt binder that is a -28 grade for 64-28. 64-28 can be neat, PPA modified or modified with SB, SBS or Elvaloy. 64-28 PPA only modified does not have to meet the phase angle or elastic recovery requirements. Ensure SB, SBS or Elvaloy modified 64-28 meets all requirements listed.
b.Post-blended Binder made from neat Supplement 1032 certified or preapproved standard PG Binder grade and SBR solids amount equal to or above 3.5 percent by weight of total binder to achieve the PG Binder grade. Ensure all listed properties are met.
c.Without Direct Tension, graded with actual pass temperatures
d.PG Modified Binder
e.AASHTO T301, 10cm @ 77 ºF (25 ºC), hold 5 min. before cutting, on RTFO material for SB, SBS, and Elvaloy. Note elongation after one hour to the nearest 0.01 cm and report elastic recovery to nearest 0.1%.
f.ASTM D5801, 50cm/min @ 77 ºF (25 ºC)
g.Condition samples according to ASTM D7173 . Conduct softening point difference of top and bottom of tube per AASHTO T53. Compatibility of polymer and neat binder is sole responsibility of supplier. Formulate PG Modified Binder to retain dispersion for 3 days minimum.
h.Heat a minimum 400 gram sample at 350 ºF (177 ºC) for 2.5-3 hours. Pour entire sample over a hot No. 50 (300 µm) sieve at 340 ºF (171 ºC). Look for retained polymer lumps.
i.Actual high and low temperature achieved by PG Modified Binder beyond required grade, but will not grade out to the next standard PG Binder grade for low temperature.
j.AASHTO T51, @ 39 ºF (4 ºC), 1 cm/min
k.SB, SBS, Elvaloy or Supplemental Specification 887 GTR
l.SB, SBS, Elvaloy
m.The requirements of 3.0 Pa*s maximum for the rotational viscosity for 88 -22M may be waived at the discretion of the Department if the supplier warrants that the asphalt binder can be adequately pumped, mixed, and compacted at or below the temperature requirements in Table 702.00-1. Do not exceed 10.0 Pa*s rotational viscosity using the #27 spindle at time of shipment.

702.02 Cut-Back Asphalt. Provide medium curing cut-back asphalt according to AASHTO M 82.

Instead of viscosity on the residue, the penetration in note 2 (AASHTO M 82) will govern.

702.03 Cut -Back Asphalt Emulsions. Prepare emulsions by compounding a suitable volatile

solvent and water with 702.01 asphalt to produce emulsions according to Table 702.03-1. TABLE 702.03-1 CBAE- CBAE- Special CBAE- CBAE- Special Primer Primer Kinematic Viscosity at 60 C, Centistokes 350-700 350-700 800-1600 800-1600 20-40 100-200 Water Content[1], % 4-12 4-12 4-12 4-12 3-8 3-8 Volatile Solvent[1], % 12-25 12-25 10-20 10-20 Asphalt Content[1], % 67+ 67+ 72+ 72- 45+ 60- Adhesion Test[1] [2] [2] [2] [2] Wet Stone Coating Test[1] [2] [2] [2] [2] Stripping Test[1] [2] [2] Tests on Residue From Distillation Penetration at 25 C 80-150 80-150 80-150 80-150 100-200 100-200 Ductility at 25 C, in. cm 100+ 100+ 100+ 100+ 100+ 100+ Total Binder (Sol. in CSx), % 99+ 99+ 99+ 99+ 99+ 99+ [1] Perform tests according to Supplement 1014. [2] Meets

702.04 Emulsified Asphalts. Provide emulsified asphalts according to AASHTO M 140 or

AASHTO M 208 except specification limits will be producible for at least 30 days from sample date. Use either Saybolt Furol or the Rotational Paddle Viscometer for viscosity. Effective January 1, 2027, use only the Rotational Paddle Viscometer for viscosity.

702.05 Asphalt Primer for Waterproofing. Provide asphalt primer for waterproofing according

to ASTM D41 Type 2. Furnish materials according to the Department’s QPL.

702.06 Asphalt for Waterproofing. Provide asphalt for waterproofing according to ASTM D312,

Type III. Furnish materials according to the Department’s QPL.

702.07 Asphalt Emulsion MWS. Prepare asphalt emulsion MWS from a base material according

to 702.01, except vary the penetration to meet the float test and penetration specified below. Ensure that the emulsion coats the aggregate readily, thoroughly, and uniformly. Ensure that the specified characteristics do not change during transportation, normal storage and that the emulsion is according to the following when tested according to AASHTO T 59 within 30 days after sample date: Saybolt furol viscosity at 77 °F (25 °C), seconds 50+ [1] Rotational paddle viscosity at 77 °F (25 °C), mPa*s 100+[1][2] Asphalt residue, percent 68+ Settlement, 7 days, percent 5- Sieve test 0.1- Coating test [2] Oil distillate, percent 7- Withstand freezing to -10 ºF (-23 °C) [3] Particle charge Negative Tests on residue, AASHTO T 59, unless otherwise designated: Penetration, 77 °F (25 °C) [6] [4] Float test at 140 °F (60 °C), seconds [6] 1200+ [5] Ash content, percent [7] 2.0- [1] Pumpable. [2] Effective January 1, 2027, the Rotational Paddle Viscometer (DPV) will be required for viscosity testing. Suppliers may use either the Saybolt Furol or DPV prior, however, the Saybolt Furol will be used for referee testing until January 1, 2027. [3] Use aggregates to test the emulsion that are from sources standardized by OMM. Use aggregates consisting of 100 percent passing a 3/8 inch (9.5 mm) sieve and 0 percent passing a 1/4 inch (6.3 mm) sieve. Wash the standard reference aggregates with distilled water until free of dust, and dry them. Weigh 3.280 ounces (93 grams) of the dry graded reference aggregate into a suitable container. Weigh 0.247 ounces (7 grams) of the emulsion onto the aggregate in the container, and vigorously mix the contents for 5 minutes. After mixing, thoroughly coat the stone. Completely immerse the mixture in tap water, and immediately pour off the tap water. Ensure that the aggregate surface area is at least 90 percent coated. [4] When shipped after October 1 and before April 15, except if the emulsion is stored and mixed at temperatures of emulsion, aggregate, and atmosphere above 40 °F (5 °C). [5] Select the penetration within the following ranges of the designation specified: [6] AASHTO T 50, except immediately pour residue from distillation into the float collar at 500 °F (260 °C); or if the residue has been allowed to cool, heat it again to 500 °F (260 °C) and pour it into the float collar. [7] Test on residue from distillation per AASHTO T 111 Designation Penetration at 77 °F (25 °C) MWS 300 300+ MWS 150 150 to 300 MWS 90 90 to 150 MWS 60 60 to 90

702.08 Cold Liquid -Applied Elastomeric Waterproofing Membrane. Provide Cold Liquid -

Applied Elastomeric Waterproofing Membrane as follows: Hardness Type 00, min. 50 ASTM D-2240 as modified in Section 6.5 of ASTM C-836 Low temperature crack bridging no cracking ASTM C-1305 as modified in Section 6.7 of ASTM C-836 Adhesion-in-peel after water imeersion 1[4.4] ASTM C-794 as modified in Section 6.9 of ASTM C-836 min. Lbf [N] (no optional test allowed) Extensibility after heat aging, min. in [mm] ¼ [6.4] ASTM C-1522 Hydrostatic Resistance min. psi 25[0.16] ASTM C-1306 Provide Certified Test Data to the Engineer for each shipment of material .

702.09 Hot Applied Asphalt ic Joint Adhesive. Provide hot applied asphaltic joint adhesive

meeting the following requirements: TABLE 702.09-1 Test Description Requirement ASTM D3236 Brookfield Viscosity @ 400°F (205°C) 4,000 - 10,000 CP ASTM D5329 Cone Penetration @ 77°F (25°C) 60-100 dmm ASTM D5329 Flow @ 140°F (60°C) 5 mm Max. ASTM D5329 Resilience @ 77°F (25°C) 30 % Min. ASTM D113 Ductility @ 77°F (25°C) 30 cm Min. ASTM D113 Ductility @ 39.2°F (4°C) 30 cm Min. ASTM D5329 Tensile Adhesion @ 77°F (25°C) 500 % Min. AASHTO T 53 Softening Point 170°F Min. ASTM D5329 Asphalt Compatibility Pass Furnish materials according to the Department’s QPL. Provide Certified Test Data to the Engineer for each shipment of material corresponding to the batch of material being used..

702.12 Non-Tracking Asphalt Emulsion. Provide certified non-tracking asphalt emulsion material

meeting Table 702.12-1 and Supplement 1128 and Supplement 1032. Emulsion will comply with all specification requirements for at least 30 days after sample date. TABLE 702.12-1 Tests on emulsion, AASHTO T 59, unless otherwise designated: Viscosity, Saybolt Furol at 77 °F (25 °C) (SFS) 20 to 100 Viscosity, Rotational Paddle at 77 °F (25 °C) (mPa*s)[1] 40 to 200 Storage Stability Tests, 24-hr (% difference), max. 1.0 Settlement tests, 5-day (% difference), max. 5.0 Sieve Tests (%) (Distilled Water), max. 0.30 Distillation, Residue % solids, min. [2] 50 Oil distillate, %, max. 3 Tests on residue, AASHTO T 59, unless otherwise designated: Penetration (25 °C, 100g, 5 sec) (dmm) 0 to 35 Softening Point (°C), min. 60 Ash Content, %, max. AASHTO T 111 3.0 [1] Effective January 1, 2027, the Rotational Paddle Viscometer (DPV) will be required for viscosity testing. Suppliers may use either the Saybolt Furol or DPV prior, however, the Saybolt Furol will be used for referee testing until January 1, 2027. [2] Products may use residual by evaporation to perform residual and may use the material to perform residual tests but must be submitted during approval process in Supplement 1128. Will be required to perform residual by distillation to obtain oil distillate %.

702.13 SBR Asphalt Emulsion. Provide material consisting of asphalt emulsion SS-1, SS-1h, CSS-

1 or CSS-1h per 702.04 and Supplement 1032, blended with SBR emulsion per 702.14, to produce a residual mixture of asphalt binder and SBR solids having a composition of 97.0  0.3 percent asphalt binder and 3.0  0.3 percent SBR solids by weight. Furnish a certification to the Engineer and signed by the contractor containing the following:

A.The weight of SBR emulsion blended with the asphalt emulsion.
B.The weight of asphalt emulsion blended with the SBR emulsion.
C.The SBR emulsion manufacturer certification per 702.14.
D.The percent of asphalt binder in the asphalt emulsion (residue by distillation).
E.The percent of SBR solids in the SBR emulsion.
F.The percent of SBR solids in the mixture of asphalt binder residue and SBR solids.
G.Name of Certified asphalt emulsion producer and asphalt emulsion. Determine the weight of the SBR emulsion to be added to a designated weight of asphalt emulsion to provide the percent of SBR solids in the mixture of asphalt residue and SBR solids using the following formula: (A)
B.(W).X 03090= where: X = pounds (kilograms) of SBR emulsion A = percent SBR solids in the SBR emulsion B = percent of asphalt residue of the asphalt emulsion W = pounds (kilograms) of the asphalt emulsion For field blending, ensure the asphalt emulsion and SBR emulsion are thoroughly mixed as follows before application: Add to the distributor the asphalt emulsion and the required amount of the SBR emulsion of the appropriate SBR emulsion type (i.e. cationic or anionic). Heat and circulate the distributor contents for at least 30 minutes to ensure complete blending. Re -circulate the distributor contents for 10 minutes just prior to application. If the distributor has set for 12 hours without circulation, repeat the heating and circulating of the distributor contents for 30 minutes prior to application. Draw samples of the mixed SBR and asphalt emulsion after mixing the materials as indicated above. Emulsion will comply with all specification requirements for at least 30 days after sample date.

702.14 SBR Emulsion. Ensure the SBR emulsion is a cold polymerized Styrene Butadiene

synthetic rubber (SBR) in latex form specifically compounded for use in asphalt binders and asphalt emulsions. Ensure the manufacturer of the SBR emulsion furnishes a written certification of the total SBR solids content of the SBR emulsion and actual test results showing compliance with both of the following requirements:

A.SBR emulsion: Type of SBR Emulsion: Anionic Cationic SBR solids Styrene Butadiene Ratio 27 ±5 : 73 ±5 27 ±5 : 73 ±5 Total SBR solids, % by weight 60-72 60-72 SBR solids Residual Styrene, % by weight 0.1 max 3.5 0.1 max Ash, % of total SBR solids by weight 3.5 max 3.5 max pH 9-11 4-6 Viscosity, Brookfield Units, Model RVF, spindle No 2 @20 RPM@ 77° F (25 ºC) 2000 max 2000 max
B.Combination of 3.0 – 4.0 % SBR solids with 96.0 – 97.0 % PG 64-22 meeting 702.01 by weight: Toughness inch-pounds (N×m), Minimum 133 (15) Tenacity, inch-pounds (N×m), Minimum 80 (9)

702.16 Polymer Emulsified Binder. Material will meet specification requirements of the table

below. TABLE 702.16 POLYMER EMULSIFIED BINDER Tests on Emulsion (AASHTO T 59): Type A (b) Type B (c,g) Type C (h) Saybolt Furol Viscosity (g) 120-550 (50 ºC) 20-100 (25 ºC) 20-100 (25 ºC) Rotational Paddle Viscosity (j) 240-1100 (50 °C) 40-200 (25 °C) 40-200 (25 °C) Storage stability, 24 hrs., % difference, max (a) 1 1 1 Demulsibility, 35 ml of 0.8% Dioctyl Sodium Sulf., min 50 60 Demulsibility, 35 ml of 0.02N, CaCl2, %, min 60 Particle Charge Test Positive Positive Sieve test, (distilled water), %, max 0.1 0.05 0.10 Distillation to 177 ºC, residue % solids (d) 66 63 62 Oil distillate, %, max 2 2 Tests on Distillation Residue: Penetration, 100g, 5 sec @ 77 ºF (25ºC) AASHTO T 49 70-125 90-150 40-90 Softening point, º C, min AASHTO T 53 57 60 Solubility, %, min AASHTO T 44 or ASTM D7553 (i) 97.5 97.5 97.5 Ash Content, %, max. AASHTO T 111 3.0 3.0 3.0 Elastic Recovery, 50 ºF (10º C), %, min AASHTO T 301, (e),(f) 60 58 50 Ductility, 25 °C, 5 cm/min, (cm), min. AASHTO T 51 40

a.After standing undisturbed for 24 hours, the surface will show no white, milky colored substance, but will be a smooth homogeneous color throughout.
b.CRS-2P, test within 20 days of project sampling. Limits for both certified source and project samples.
c.CRS-1P and HFRS-1P, test within 20 days of project sampling. Limits for both certified source and project samples.
d.See Supplement 1013. For Type C if natural latex is used, use the Oven Evaporation method in AASHTO T 59 in place of distillation and use this residue for further testing.
e.Straight molds. Hold at test temperature for 90 minutes. Place in ductilometer and elongate 20 cm at 5 cm/min. Hold for 5 minutes and cut. After 1 hour retract the broken ends to touch and note elongation in cm (X) to the nearest 0.01cm. Percent Recov ery = ((20-X)/20) x 100. Report elastic recovery to nearest 0.1%.
f.SBR, SBS, & SB
g.Minimum of 70 SFS for project acceptance
h.CSS-1hM, test within 30 days of sampling. Limits for both certified source and project samples. Do not use port addition of the polymer to the emulsified asphalt. Include the percent residue on the Bill of Lading.
i.On base asphalt only
j.Effective January 1, 2027, the Rotational Paddle Viscometer (DPV) will be required for viscosity testing. Suppliers may use either the Saybolt Furol or DPV prior, however, the Saybolt Furol will be used for referee testing until January 1, 2027.

702.17 Crack Sealant

A.Type I Crack Sealant. Conform to 705.04
B.Type II Crack Sealant. Provide a mixture of PG 64-22 certified binder (Supplement 1032) and polyester fibers (recycled fibers not permitted) according to the following requirements: Denier; ASTM D1577*................ 3.0 to 6.0 Length ... 0.25 ± 0.02 inch (6.35 ± 0.51mm) Crimps; ASTM D3937 ....................... None Tensile str, min. ASTM D2256*................. .............................. 70,000 psi (483 Mpa) Specific gravity ........................ 1.32 to 1.40 Minimum melting temperature ................... ........................................ 475 ºF (256 ºC) Ignition temperature .................................... .............................. 1000 ºF (538 ºC) min. *This data must be obtained prior to cutting the fibers. The fiber and fiber manufacturer must be on the Department’s QPL. Combine materials so the fibers are a minimum of 5.0 percent by total weight of the asphalt binder. Ensure combined materials are according to the following properties: Strength (at break) at 72 ºF (22 ºC) .. 350 psi (2.4 MPa) min. at 0 ºF (-18 ºC) ... 500 psi (3.5 MPa) min. Elongation (at break) at 72 ºF (22 ºC) .............. 50 percent min. at 0 ºF (-18 ºC) ............... 20 percent min. The option for using premixed and prepackaged Type II crack sealant is permitted provided (1) the fibers and the fiber binder are according to the requirements as shown and, (2) the fiber binder is according to the manufacturer’s specifications, and (3) mu st be on Department’s QPL. Furnish certified test data from the fiber binder manufacturer annually to OMM, and when requested by OMM. Furnish a letter of certification with each shipment stating that the material complies with specification requirements.
C.Type III Crack Sealant. Provide a mixture of PG 64 -22 certified binder (Supplement 1032) and polypropylene fibers (recycled fibers not permitted) according to the following requirements: Denier; ASTM D1577*...................... 15 ±3 Length, ... 0.39 ± 0.08 inch (9.91 ± 2.0 mm) Crimps; ASTM D3937 ....................... None Tensile strength, min, ASTM D2256* .............................. 40,000 psi (276 MPa) Specific gravity ......................... 0.91 ± 0.04 Minimum melting point ..... 320 ºF (160 ºC) * This data must be obtained prior to cutting the fibers. The fiber and fiber manufacturer must be on the Department’s QPL. Combine materials so the fibers are a minimum of 7.0 percent by total weight of the asphalt binder. Ensure combined materials are according to the following properties: Strength (at break) at 72 ºF (22 ºC) .. 350 psi (2.4 MPa) min. at 0 ºF (-18 ºC) .... 500 psi (3.5 MPa) min. Elongation (at break) at 72 ºF (22 ºC) .............. 50 percent min. at 0 ºF (-18 ºC) ............... 20 percent min.
D.Type IV Crack Sealant. Provide a prepackaged, preapproved mixture of modified binder according to the following properties and minimum 2.0 percent polyester fibers (recycled fibers not permitted) according to the following properties. Modified binder: Cone penetration, 77 ºF (25 ºC) ......... 50-90 Flow, 140 ºF (60 ºC) ................ 1.0 cm max Resilience, 77 ºF (25 ºC) ....... 25-60 percent Ductility, 77 ºF (25 ºC) .............. 40 cm min Bond, 0 ºF (-18 ºC), 100 percent ext. Pass ............................................ 5 cycles Impact, 0 ºF (-18 ºC) ............................ Pass Compression recovery .................. 0.40 min Recommended pour temperature ................ ........................................ 380 ºF (193 ºC) Safe heating temperature.... 410 ºF (210 ºC) Fiber must meet requirements for Type II polyester fiber. Fiber and fiber manufacturer must be on the Department’s QPL. Safe heating temperature.... 400 ºF (204 ºC) Softening point ..................... 190 ºF (88 ºC) Viscosity, 400 ºF (225 0C) ...... 3000 cp min Cone penetration, 77 ºF (25 ºC) ......... 25-45 Workability - Capable of being melted and applied through a pressure feed, indirect heated and agitated melter Flexibility* ........................................... Pass * 1 inch (25mm) sample at -20 ºF (-30 ºC), 90 degree bend, 10 sec Crack sealant and crack sealant manufacturer must be on the Department’s QPL.
E.Type V Crack Sealant . Provide a prepackaged, preapproved hot -applied asphalt mastic sealant meeting ASTM D8260-20, Type 2. Provide certified test data to the Engineer Furnish materials according to the Department’s QPL.

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Source: Construction and Material Specifications, 2023 (rev. 7/17/2026) Edition. Pages 697–713 of 892. View official source ↗

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