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BASE COURSES

342CENTRAL PLANT MIX COLD RECYCLED ASPHALT BASE COURSE

PA · 2026 Standard Specifications✓ Full text on BuildSpecBook pages 224–0 Save this section

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COURSE

342.1DESCRIPTION—This work is the construction of a central plant mixed cold recycled asphalt base

course (CPMCRABC), using a combination of RAP, RAM, virgin aggregates, or cement, mixed with an emulsified or foamed asphalt stabilizing agent in a continuous or batch type mixer.

342.2MATERIAL—Section 341.2 and as follows:

(a)Stockpiling. Store reclaimed material in a manner that preserves its quality and suitability. Separate

different types of RAP to prevent contamination. Build stockpiles in horizontal layers to minimize segregation. Keep stockpile height to a maximum of 10 feet.

342.3CONSTRUCTION—

(a)Equipment. Provide equipment to produce CPMCRABC as follows:
1.Provide a central plant consisting of a RAP feed hopper, conveyor belts, twin shaft pugmill, metered

emulsified asphalt, or foamed asphalt additive, metered cement additive, and water additive systems, with pumps and spray bars. Other equipment may include additive storage tanks, belt scales, a stacker belt conveyor, and a storage bin. Provide a screening/crushing unit if the maximum size of RAP cannot be controlled otherwise. Provide equipment capable of mixing reclaimed material and asphalt material into a homogeneous mixture without stripping the asphalt material. Provide a continuous -flow or batch-type mixer accepted by the Representative and equipped with batching or metering devices to measure the specified quantities of the materials. Equip the foamed asphalt system with a test nozzle to allow field samples of foamed asphalt. Equip hot asphalt supply tankers for foamed asphalt stabilized applications, with gauges that continuously display the temperature of the asphalt. Equip the foamed asphalt system to accurately and uniformly inject water into hot asphalt binder, and uniformly mix foamed asphalt, RAP material, and water, to meet mix design requirements. For emulsified asphalt additive, use a positive displacement pump capable of accurately metering the flow rate of additives into the reclaimed material down to 4 gallons per minute. Provide a positive interlock system that automatically shuts off the pump when material is not in the mixing chamber. Provide a meter capable of registering the flow rate and quantity of additive introduced into the reclaimed material.

2.Use equipment capable of automatically metering liquids with a variation of not more than + 2.0%

by weight of liquids.

3.Maintain all equipment as specified in Section 108.05(c).
(b)Mixing. Maintain adequate total liquids in the mixture to ensure thorough mixing of the reclaimed

material and aggregates with the asphalt material. Add water to the RAP by a calibrated meter, as necessary, to aid in mixing and compaction.

(c)Transporting and Placing. Transport the mixture in clean, tightly sealed vehicles. The Representative

may require vehicle protective covers. Use mechanical spreaders to place the loose mixture on the prepared surface to a uniform depth. Unless allowed, do not use motor graders. Do not place CPMCRABC from September 1 to April 30 in Districts 1-0, 2-0, 3-0, 4-0, 9-0, and 10-0; and from October 1 to April 30 in all other Districts. With written approval of the Representative, the Contractor may place CPMCRABC when no freezing temperatures occur for 24 hours before paving and when the project ambient air temperature is 45F and rising.

(d)Compaction. Section 341.3(c)
(e)Finishing. Section 341.3(d)
(f)Protection. Section 341.3(e)
(g)Surface Tolerance. Section 341.3(f)
(h)Tests for Depth. Control the loose depth of each layer to construct the CPMCRABC to the compacted

depth indicated and within the specified tolerances. The Representative will designate one test location in each 3,000 square yards of completed CPMCRABC and at locations the Representative suspects the depth is deficient. At each test location, record one depth measurement. If the depth is deficient 1/2 inch or more from the indicated depth, the pavement is defective. Immediately start removal of the defective pavement, beginning at the core location and continuing longitudinally and transversely until the depth is within 1/2 inch of the indicated depth.

(i)Maintenance and Traffic. Section 341.3(g)
(j)Curing. Section 341.3(h)
(k)Electronic Ticketing (eTicketing) System. Section 413.3(p)

342.4MEASUREMENT AND PAYMENT—

(a)Cold Recycled Asphalt Base Course, Central Plant Mix. Square Yard or Ton
(b)Emulsified Asphalt Material. Section 341.4(c)
(c)Coarse Aggregate for Cold Recycled Asphalt Base Course. Section 341.4(b)
(d)Asphalt Material. Section 341.4(d)
(e)Cement. Section 341.4(e)

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Source: Publication 408 Highway Construction Specifications, 2026 Edition. Pages 224–0 of 1,522. View official source ↗

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