4-66 Section 414 – Cold In -Place Recycling
414.01 DESCRIPTION . This work shall consist of cold in -place recycling (CIR) of the existing pavement surface, including milling bituminous pavement from the existing roadway, crushing or screening the existing bituminous pavement if needed, the addition of asphalt emulsion or foamed asphalt binder, Portland cement, and virgin aggregate, and mixing and repaving of the material to the depths, lines, and grades shown on the Plans. Excess recycled material not used in the CIR process will become the property and responsibility of the Contractor. 414.02 MATERIALS . Materials shall meet the requirements of the following subsections: Portland Cement ................................ ................................ ................................ ......... 701.02 Performance -Graded Asphalt Binder ................................ ................................ ......... 702.01 Anionic Emulsified Asphalt ................................ ................................ ....................... 702.02(a) Cationic Emulsified Asphalt ................................ ................................ ...................... 702.02(b) Aggregate f or Bituminous Concrete Mixtures ................................ ........................... 704.10 Recycled Asphalt Pavement ................................ ................................ ...................... 704.22(a) Water ................................ ................................ ................................ .......................... 745.01 Emulsified asphalt for CIR, when used, shall be type HFMS -2, HFMS -2h, HFMS -2s, CSS -1, CSS -1h, MS-2h, or as recommended by the Contractor as a result of the design criteria of this specification and approved by the Engineer. Foamed asphalt binder for CIR, w hen used, shall be unmodified and grade 58S -28, unless otherwise specified in the Contract. The CIR shall meet the gradation requirements of Table 414.02A for extracted aggregate ( AASHTO T 30 , dry) taken from the pulverized material. TABLE 414.02A – EXTRAC TED AGGREGATE GRADATION Sieve Designation Percentage by Mass (Weight) Passing Square Mesh Sieves 1-1/2 inch (37.5 mm) 100 1 inch (25.0 mm) 90 – 100 No. 4 (4.75 mm) 30 – 70 No. 200 ( 0.075 mm) 0 – 12
4-67 The CIR shall be free of any materials not generally considered to be asphalt pavement. If the processed
material does not meet the gradation requirements as specified, additional virgin aggregates shall be added at a rate such that the blended mixture con forms to the gradation requirements specified in Table 414.02A . Additional virgin aggregate shall meet the requirements of Subsection 704.10(a) and Subsection 704.10(b) , except that sand equivalent is not required. 414.03 EQUIPMENT .
4-68 (e) Portable Mixing Unit . The unit shall be capable of producing a uniform, thoroughly mixe d, cold
mixed asphalt product. The material feed system to the mixing unit shall be equipped with a computer -controlled weigh bridge that will determine the mass of recycled material being deposited into the mixing unit prior to the addition of the emulsif ied or foamed asphalt. The scales shall be calibrated to the manufacturer’s tolerance at the start of the Contract. This mixing unit shall be of a dual shaft pugmill design, equipped with a metering device which will continuously meter and maintain the am ount of emulsified or foamed asphalt being added to the process to a tolerance of ± 0.25% of the total, by weight. The asphalt control unit shall be equipped with a flow meter and a total delivery meter. A positive displacement pump capable of accurately metering the required quantity of asphalt down to a rate of 4 gallons per minute into the recycled material is required. The pump shall be equipped with a positive interlock system that will shut off automatically when material is not present in the mixin g chamber. The unit shall be designed to either deposit the mixed product onto the roadway in a sized windrow or be capable of depositing the product directly into a paver hopper. If a foamed asphalt recycling agent is used, the system shall be equipped with a heating system capable of maintaining the temperature of asphalt flow components to maintain the required expansion ratio and half -life. The asphalt binder injection system sh all contain an independent pumping system and spray bar to regulate the application of foamed asphalt separate from the water used to increase moisture content for compaction. The additive system shall be computer controlled and the rate of addition of wat er into the hot asphalt binder shall be automatically kept at a constant percent by weight of asphalt binder. An inspection or test nozzle shall be fitted at one end of the spray bar to produce a representative sample of foamed asphalt binder.
4-69 (g) Placing Equipment . Placing of the CIR shall b e accomplished with a self -propelled bituminous
paver. The CIR material shall be spread without segregation to the lines and grades shown on the Plans or as directed by the Engineer. The screed shall be controlled by electronic grade and cross - slope contro l. If a pick -up machine is used to feed a windrow of the bituminous material into the paver hopper, the pick -up machine shall be capable of picking up the entire windrow down to the underlying materials.
4-70 Table 414.04a – Emulsified Asphalt Using The Mar Shall Stability Test
Criteria Test Method Requirement Ratio of residual asphalt to cement -- 3 to 1, min. Stability value, dry subset AASHTO T 245 1,500 lbf , min. Retained stability, wet/dry subsets AASHTO T 245 0.70, min. TABLE 414.04B – EMULSIFIED ASPHALT USING THE INDIRECT TENSILE STRENGTH TEST Criteria Test Method Requirement Ratio of residual asphalt to cement -- 3 to 1, min. Indirect tensile strength, dry subset AASHTO T 283 45 psi , min. Tensile strength ratio AASHTO T 283 0.70, min. TABLE 414.04C – FOAMED ASPHALT Criteria Test Method Requirement Ratio of residual asphalt to cement -- 3 to 1, min. Foamed asphalt expansion ratio -- 8 times , min. Foamed asphalt half -life -- 6.0 sec. , min. Indirect tensile strength, dry subset AASHTO T 283 45 psi , min. Tensile strength ratio AASHTO T 283 0.70, min.
4-71 (c) Mix Design . The Contractor shall develop a CIR mix design consisting of RAP, emulsified asphalt
or foamed asphalt, Portland cement, and blended aggregate if appropriate. To obtain material to conduct mix designing, the Contractor shall sample exi sting pavement to represent the recycled aggregates that would be expected to result from the milling process. A minimum of f our samples representative of the quarter points of the entire length of the project shall be taken . The Contractor shall develop and submit a material sampling plan for review and approval by the Agency a minimum of 5 working days prior to obtaining CIR m ix design samples. At a minimum, the sampling plan shall include the number of samples, location of samples, and the method of sampling and backfilling. The mix design shall also consider shoulder areas to be widened beyond existing edge of pavement such t hat the recycled bituminous pavement is full width to the lines and grades shown in the Plans. When emulsified asphalt is used, AASHTO PP 86 shall be the method used to develop a mix design in accordance with AASHTO MP 31 , except only meeting the specified design requirements in Table 414.04A or Table 414.04B , as applicable. The job mix formula (JMF) shall contain the percent passing each sieve, emulsified asphalt type and content as a percent of total CIR material, and cement content as a percent of total CIR material. When foamed asphalt is used, AASHTO PP 94 shall be the method used to develop a mix design in accordance with AASHTO MP 38 , except only meeting the specified mix design requirements in Table 414.04C . The job mix formula shall contain the per cent passing each sieve, foamed asphalt content as a percent of total CIR material, and cement content as a percent of total CIR material. A minimum of 10 working days shall be allowed for evaluation of the submitted mix design. A copy of all test data use d in developing the mix design, including graphs, shall be submitted with the mix design. The established job -mix formula is valid until a change is made in aggregate source, cement content, or emulsion source. No change in the job -mix formula may be made without the written approval of the Engineer. The Engineer may approve changes in the design’s job -mix formula or discontinue use of the design if placement, finishing, or compaction characteristics are determined to be unsatisfactory.
4-72 In areas of shoulder widening, if milling is conducted prior to CIR, and subgrade or native soils
are encounter ed, the removed material shall be considered waste and removed from the project using the appropriate pay item for excavatio n. If the shoulders or miscellaneous areas are milled in advance of CIR to increase the recycled width, the material will be deposited in advance of the CIR to be incorporated into the recycling. If during the CIR process, the milling head is regularly breaking through to the subbase soils, the process shall be adjusted in consultation with the engineer. If more than 5% of the recycled material is screened off as waste, the Contractor will be req uired to change the process to reduce the amount of oversized material being screened off as waste, with the approval of the Engineer.
4-73 Deviations in the finished surface shall not exceed ± 3/8 inch in any direction using a 10 foot
minimum straight edge. Any repairs required to correct surface deviations are at the Contractor’s expense using Agency approved material and methods. The CIR shall be compacted to 98% to 102% of the target maximum density (TMD). If two out of three consecutive density test results are outside of the allowable range, the Contractor will be required to construct a new test section to establish an updated TMD. If the Engineer determines that the TMD is apparently incorrect, as evidenced be being achieved with little or minim al compactive effort, then the Engineer will require a new test section to establish a new TMD.
4-74 414.05 Quality Control .
4-75 Quality control records shall include all sampling events, testing events, and process changes with
accurate time and location data. The Contractor shall submit QC records and summaries to the Engineer by 1:00 p.m. on the next working day. The Contractor shall make all test results, including randomly sampled densities, available to the Engineer onsite and on request. The Contractor shall cease recycling operations whenever one of the following occurs:
4-76 (2) Quality Control Technician . The quality control technicians (QCT) shall be responsible for
conducting quality control and inspection activities to im plement the QC plan. There may be more than one QCT on a project. They shall:
4-77 h. Methods of grade checks.
4-78 414.06 METHOD OF MEASUREMENT . The quantity of Cold In -Place Recycling to be measured for
payment will be the number of square yards of existing pavement which has been recycled in an acceptable manner as determined by actual surface measurements of the le ngths and widths of the recycled area as shown on the Plans or as directed by the Engineer. No additional compensation will be made for overlapping areas. The quantity of Aggregate for CIR to be measured for payment will be the number of tons used in the complete and accepted work. The quantity of Portland Cement for CIR to be measured for payment will be the number of tons of material in place in the complete and accepted work, as determined from the load tickets or other method as approved by the Engineer . The quantity of Emulsified Asphalt for CIR and Foamed Asphalt for CIR to be measured for payment will be the number of hundredweight used in the completed and accepted work. 414.07 BASIS OF PAYMENT . The accepted quantity of Cold In -Place Recycling will be paid for at the Contract unit price per square yard. Payment will be full compensation for performing the work specified including removal of deleterious material and crack sealant, and for furnishing all labor, materials, tools, equipment, and inc identals necessary to complete the work. Any additional RAP material, not generated from the project, required to meet the project volume of Cold In -Place Recycling will not be paid for separately but will be considered incidental to Cold In -Place Recyclin g. Any mainline milling prior to the CIR process will be paid for under the appropriate Section 210 pay item included in the Contract. The accepted quantity of Aggregate for CIR will be paid for at the Contract unit price per ton. Payment will be full com pensation for furnishing and placing the material specified and for furnishing all labor, tools, equipment, and incidentals necessary to complete the work. Payment for the furnishing of emulsified asphalt fog seal will be made under the appropriate Section 404 pay item in the Contract. The accepted quantity of Portland Cement for CIR will be paid for at the Contract unit price per ton. Payment will be full compensation for furnishing and placing the material specified and for furnishing all labor, tools, e quipment, and incidentals necessary to complete the work. The accepted quantity of Emulsified Asphalt for CIR and Foamed Asphalt for CIR will be paid for at the Contract unit price per hundredweight for the specified material applied. Payment will be full compensation for furnishing, transporting, and placing the material and for furnishing all labor, tools, equipment, and incidentals necessary to complete the work.
4-79 Payment will be made under:
Pay Item Pay Unit 414.0200 Cold In -Place Recycling, 2 Inch Depth ................................ .................... Square Yard 414.0250 Cold In -Place Recycling, 2.5 Inch Depth ................................ ................. Square Yard 414.0300 Cold In -Place Recycling, 3 Inch Depth ................................ .................... Square Yard 414.0350 Cold In -Place Recycling, 3.5 Inch Depth ................................ ................. Square Yard 414.0400 Cold In -Place Recycling, 4 Inch Depth ................................ .................... Square Yard 414.0450 Cold In -Place Recycling, 4.5 Inch Depth ................................ ................. Square Yard 414.0500 Cold In -Place Recycling, 5 Inch Depth ................................ .................... Square Yard 414.5100 Aggregate for CIR ................................ ................................ ..................... Ton 414.5200 Portland Cement for CIR ................................ ................................ .......... Ton 414.5300 Emulsified Asph alt for CIR ................................ ................................ ......Hundredweight 414.5400 Foamed Asphalt for CIR ................................ ................................ ........... Hundredweight
4-80 Section 415 – Cold Central Plant Recycling
415.01 DESCRIPTION . This work shall consist of cold central plant recycling (CCPR) of the existing pavement surface, including generating RAP material from the project or other sources, adding additional asphalt emulsion or foamed asphalt binder, Portland cement, virgin aggregate, and mixing and repaving of the material to the depths, lines, an d grades shown on the Plans. Excess recycled material not used in the CCPR process will become the property and responsibility of the Contractor. 415.02 MATERIALS . Materials shall meet the requirements of the following subsections: Portland Cement ................................ ................................ ................................ ......... 701.02 Performance -Graded Asphalt Binder ................................ ................................ ......... 702.01 Anionic Emulsified Asphalt ................................ ................................ ....................... 702.02(a) Cationic Emulsified Asphalt ................................ ................................ ...................... 702.02(b) Aggregate for Bituminous Concrete Mixtures ................................ ........................... 704.10 Recycled Asphalt Pavement ................................ ................................ ...................... 704.22(a) Water ................................ ................................ ................................ .......................... 745.01 Emulsified asphalt for CCPR, when used, shall be type HFMS -2, HFMS -2h, HFMS -2s, CSS -1, CSS -1h, MS-2h, or as recommended by the Contractor as a result of the design criteria of this specification and approved by the Engineer. Foamed asphalt binder for CCPR, when used, shall be unmodified and grade 58S -28, unless otherwise specified in the Contract. The CCPR shall meet the gradation requirements of Table 415.0 2A for extracted aggregate ( AASHTO T 30, dry) taken from the pulverized material. TABLE 415.02A – EXTRACTED AGGREGATE GRADATION Sieve Designation Percentage by Mass (Weight) Passing Square Mesh Sieves 1-1/2 inch (37.5 mm) 100 1 inch (25.0 mm) 90 – 100 No. 4 (4.75 mm) 30 – 70 No. 200 ( 0.075 mm) 0 – 12