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General Provisions (00100-00999)

521Corrugated Steel Culverts

WI · 2019 Standard Specifications✓ Full text on BuildSpecBook pages 316–316 Save this section

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Effective with the December 2018 Letting 307 2019 Standard Spec ifications Section 521 Corrugated Steel Culverts

521.1 Description

1.This section describes providing corrugated steel culvert incl uding pipe, pipe arch, cattle pass, and steel apron endwalls.

521.2 Materials

1.Furnish corrugated steel pipe and steel apron end walls as follows: - Corrugated steel culvert pipe, steel apron endwalls, aluminum coated corrugated steel culvert pipe, and other components conforming to AASHTO M36. - Polymer coated corrugated steel culvert pipe and pipe arch fabricated from zinc coated sheet steel conforming to AASHTO M218. Befor e fabrication, coat the sheets on both sides with polymer protective coating grade 250/250 according to AASHTO M246. Fabricate the p ipe according to AASHTO M245.

521.3 Construction

521.3.1 General

1.Construct as specified in 520.3 .

521.3.2 Coating Repair

1.Repair damaged zinc c oating on cuts according to AASHTO M36.
2.Repair damaged aluminum coating by blast cleaning, power sanding, or wire brushing the damaged and surrounding areas. Apply zinc-rich paint to the cleaned are a within 24 hours and before rusting or soiling occurs, to a minimum thickness of 5 mils.
3.Repair damaged polymer coating with a polymer coating similar to, and compatible with the original coating, or with a tar base material or asphaltic mastic confor ming to AASHTO M243.

521.3.3 Handling Polymer Coated Pipe and Pipe Arch

1.Minimize damage to polymer coatings during transportation, han dling, and installation. Store on padded supports and pad objects placed against polymer coated m aterials.

521.4 Measurement

1.The department will measure the LF bid items und er this section acceptably completed as specified for pipe in 520.4 and the Apron Endwalls bid ite ms acceptably completed as speci fied for apron endwalls in 520.4 .

521.5 Payment

1.The department will pay for measured quantities at the contrac t unit price under the following bid items: ITEM NUMBER DESCRIPTION UNIT 521.0300 - 0699 Apron Endwalls for (type) Cross Drains Steel (s ize) (slope) EACH 521.1000 - 1399 Apron Endwalls for (type) Steel (size) EACH 521.1500 - 1899 Apron Endwalls for (type) Side Drains Steel (si ze) (slope) EACH 521.1900 Pipe Cattle Pass Corrugated Steel LF 521.3100 - 3299 Culvert Pipe Corrugated Steel (size) LF 521.3700 - 3899 Pipe Arch Corrugated Steel (size) LF 521.5100 - 5299 Culvert Pipe Corru gated Steel Polymer Coated (s ize) LF 521.5700 - 5899 Pipe Arch Polymer Coated Corrugated Steel (size ) LF 521.6100 - 6299 Culvert Pipe Corrugated Steel Alum inum Coated ( size) LF 521.6700 - 6899 Pipe Arch Corrugat ed Steel Aluminum Coated (siz e) LF
2.The department will pay for the wo rk under this section as spe cified in 520.5 as follows: - Pipe, pipe arch, cattle pass, and apron endwalls bid items. - Cast-in-place concrete and alternate endwall installations. - Water for compacti on and dust control. - Excavation and foundation ba ckfill at depths greater than 6 i nches below the culvert. Effective with the December 2018 Letting 308 2019 Standard Spec ifications Section 522 Reinforced Concrete Culverts

522.1 Description

1.This section describes providing reinforced concrete culvert i ncluding pipe, cattle pass, and concrete apron endwalls.

522.2 Materials

1.Furnish circular pipe, cattle pass, and circular apron endwall s conforming to AASHTO M170 and as follows: - Pipe: furnish the cl ass of pipe the bi d item indicates. - Cattle pass: use class III reinforced concrete pipe. Construc t walkways as the plans show using cast-in- place grade A, A-FA, A-S, A-T, A -IS, A-IP, or A-IT concrete conforming to 501 as modified in 716. For walkway concrete, provide QMP fo r class III ancillary concrete as specified in 716. - Apron endwalls: conform to class II.
2.Furnish horizontal elliptical pipe and elliptical apron endwal ls conforming to AASHTO M207 and as follows: - Pipe: furnish the cl ass of pipe the bi d item indicates. - Apron endwalls: conform to class HE-II.
3.Manufacture precast reinforced concrete pipe, cattle pass, and apron endwalls in a plant listed under precast concrete fabricators on the department's APL . Conform to the spec ified AASHTO standard materials requirements except as follows: - Use concrete with 565 pounds or more cementitio us material pe r cubic yard. - The contractor may use cement conforming to 501.2.1 or may substitute for portl and cement a t the time of batching conforming to 501.2.6 for fly ash, 501.2.7 for slag, or 501.2.8 for other pozzolans. In either case the maximum total supplementary cementitious content is limited to 30 percent of the to tal cementitious content by weight.
4.Furnish material for joint connections conforming to 520.2.6 .

522.3 Construction

1.Construct as specified in 520.3 . For horizontal elliptical pipe also conform to 520.3.2.1(6) . Do not use pipe with different wall thick nesses in the same installations unless the plans or special provisions specify otherwise.

522.4 Measurement

1.The department will measure the LF bid items und er this section acceptably completed as specified for pipe in 520.4 and the Apron Endwalls bid ite ms acceptably completed as speci fied for apron endwalls in 520.4 .

522.5 Payment

1.The department will pay for measured quantities at the contrac t unit price under the following bid items: ITEM NUMBER DESCRIPTION UNIT 522.0100 - 0599 Culvert Pipe Reinforced Concrete (class) (size) L F 522.1000 - 1199 Apron Endwalls fo r Culvert Pipe Reinforced Conc rete (si ze) EACH 522.1500 Pipe Cattle Pass Reinforced Concrete LF 522.2300 - 2499 Culvert Pipe Rein forced Concrete Horizontal Ell iptical (class) (size) LF 522.2600 - 2699 Apron Endwalls fo r Culvert Pipe Reinforced Concrete Horizontal Elliptical (size) EACH
2.The department will pay for the wo rk under this section as spe cified in 520.5 as follows: - Pipe, cattle pass, and apr on endwalls bid items. - Cast-in-place concrete and alte rnate endwall installations. - Water for compacti on and dust control. - Excavation and foundation ba ckfill at depths greater than 6 i nches below the culvert.

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Source: Wisconsin Standard Specifications for Highway and Structure Construction, 2019 Edition. Pages 316–316 of 601. View official source ↗

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