9-5 Section 902. Aggregates
902.01. General Requirements The Department may re-inspect and retest aggregates regardless of inspection at the producing plant . Provide safe access to the material for sampling from haul units or stockpiles. Do not use spent metal casting foundry sand unless the contract expressly allows for its use. Do not contaminate aggregate during loading or measurement. 902.02. Testing Test aggregate materials in accordance with the following: Material Test Wire Cloth and Sieves .......................................................... AASHTO M92 Materials Finer than 75 mm (No. 200) Sieve in Mineral Aggregates by Washing ........................................ AASHTO T11 Specific Gravity and Absorption of Coarse Aggregate .......................................................... AASHTO T85 Specific Gravity and Absorption of Fine Aggregates ............................................................. AASHTO T84 Sieve Analysis of Fine and Coarse Aggregate ....................... AASHTO T27 Sampling and Testing Fly Ash ...................................... ASTM C311 /C311M Organic Impurities in Fine Aggregate ..................................... AASHTO T21 Sieve Analysis of Mineral Filler .............................................. AASHTO T37 Mortar Strength ...................................................................... AASHTO T71 Particle Size Analysis ............................................................. AASHTO T88 Plastic Fines in Graded Aggregates and Soils by Use of the Sand Equivalent Test ........................ AASHTO T 176 Uncompacted Void Content of Fine Aggregate .................... AASHTO T304 Sand Equivalent of Fine Aggregate ........................................ ASTM D2419 Flat Particles, Elongated Particles, or Flat and Elongated Particles in Coarse Aggregate .......................... ASTM D4791 Water Asphalt Preferential Test .................................................... MTM 101 Los Angeles ( LA) Abrasion Resistance of Aggregate ............................................................................ MTM 102 Insoluble Residue in Carbonate Aggregate .................................. MTM 103 MDOT Standard Specifications for Construction Section 902
9-6 Sampling Aggregates ................................................................... MTM 107
Loss by Washing .......................................................................... MTM 108 Sieve Analysis of Aggregate ......................................................... MTM 109 Deleterious and Objectionable Particles ....................................... MTM 110 Aggregate Wear Index .................................................................. MTM 111 Aggregate Wear Index .................................................................. MTM 112 Selection and Preparation of Coarse Aggregate Samples for Freeze-Thaw Testing ............................................ MTM 113 Making Concrete Specimens for Freeze-Thaw Testing on Concrete Coarse Aggregate .................................... MTM 114 Freeze-Thaw Testing of Coarse Aggregate ................................... MTM 115 Crushed Particles in Aggregates ................................................... MTM 117 Angularity Index of Fine Aggregate ............................................... MTM 118 Sampling Open-Graded Drainage Course Compacted in Place .................................................................. MTM 119 Dry Unit Weight ( Loose Measure) of Coarse Aggregate ................................................................ MTM 123 Determining Percentage of Flat Particles, Elongated Particles, or Flat and Elongated Particles in Aggregate .............................................................. MTM 130 Determining Specific Gravity and Absorption of Coarse Aggregates .................................................................. MTM 320 Determining Specific Gravity and Absorption of Fine Aggregates ....................................................................... MTM 321
9-7 Iron Blast Furnace Slag . Synthetic nonmetallic byproduct simultaneously
produced with pig iron in a blast furnace that consists primarily of a fused mixture of oxides of silica, alumina, calcium, and magnesia. Manufactured Fine Aggregate . 100% crushed rock, gravel, iron blast -furnace slag, reverberatory furnace slag, or steel furnace slag. Natural Aggregates. Aggregates that originated from stone quarries, gravel, sand, or igneous/metamorphic rock deposits. Natural Sand 2NS and 2MS . Fine, clean, hard, durable, uncoated particles of sand free of clay lumps and soft or flaky granular material resulting from the natural disintegration of rock and used in concrete mixtures, mortar mixtures, and intrusion grout for pre-placed aggregate concrete. Relative Density ( oven dry [ OD]). Specific gravity of aggregate that is dried or assumed to be dried. The aggregate is considered dried when it has been maintained at a temperature of 110 ± 5°C for sufficient time to remove all combined water by reaching a constant mass. Reverberatory Furnace Slag . Nonmetallic byproduct of refined copper ore. Salvaged Aggregate. Dense- graded aggregate or open-graded aggregat e saved or manufactured from Department project sources that may consist of natural aggregate or blast furnace slag with particle sizes no greater than 2 inches and no visible organic or foreign matter. Slag Aggregates. Byproducts formed in the production of iron, copper, and steel. Soft Particles . Structurally weak particles or particles experiencing environmental deterioration, including shale, siltstone, friable sandstone, ochre, coal, and clay ironstone. Steel Furnace Slag . Synthetic byproduct of basic oxygen, electric , or open-hearth steel furnaces that consist primarily of a fused mixture of oxides of calcium, silica, iron, alumina, and magnesia. Stone Sand 2SS. Sand manufactured from stone sources . The sources must meet the physical requirements for c oarse aggregate 6A prior to crushing. Stone sand in concrete base course or structural concrete is allowed only if not exposed to vehicular traffic. 902.03. Coarse Aggregates for Portland Cement Concrete For coarse aggregates for Portland cement concrete, use Michigan Class 6AAA, 6AA, 6A, 17A, and 26A coarse aggregate produced from natural aggregate, iron blast furnace slag, or reverberatory furnace slag sources. MDOT Standard Specifications for Construction Section 902
9-8 The C ontractor may produce Michigan Class 6A, 17A , and 26A from crushed
Portland cement concrete for uses specified in this subsection. Ensure that the relative density (OD) falls within the limits established by freeze-thaw testing. Provide coarse aggregates f or Portland cement concrete in accordance with Table 902-1, Table 902-2, and this subsection.
9-9 1. If the weighed quantities of each aggregate type retained on the No. 4
sieve do not differ from the average quantities obtained from at least three representative samples by more than 10% ; or
9-10 Aggregate Inspection, calculated in accordance with section 109 at the time
of placement, and in accordance with Table 902- 7 and Table 902- 8. For double chip seal, use CS -T aggregate with a maximum moisture content in accordance with Table 902- 8 and as described in MDOT ’s Procedures for Aggregate Inspection, calculated in accordance with section 109 at the time of placement, and in accordance with Table 902- 7 and Table 902- 8. 902.05. Dense-Graded Aggregates for Base Course, Surface Course, Shoulders, Approaches , and Patching When necessary, combine fine aggregate with natural aggregate, iron blast -furnace slag, reverberatory furnace slag, or crushed concrete to produce Michigan Class 21AA, 21A, 22A, 23A, and 23A A dense- graded aggregates in accordance with Table 902-1, Table 902-2, and this subsection. The use of crushed concrete is prohibited on the project within 100 feet of any water course (stream, river, county drain, etc.) and lake regardless of the application or location of the water course or lake relative to the project limits. Dense-graded aggregate prod uced by crushing Portland cement concrete must not contain more than 5.0 % building rubble or HMA by particle count . The Department defines building rubble as building brick, wood, plaster, or other material . Pieces of steel reinforcement capable of passing through the maximum grading sieve size without aid are allowed. Do not use Class 21AA, 21A , or 22A dense-graded aggregate produced by crushing Portland cement concrete to construct an aggregate base or an aggregate separation layer when the dense- graded layer drains into an underdrain unless at least one of the following conditions apply:
9-11 The use of crushed concrete is prohibited on the project within 100 feet of
any water course (stream, river, county drain, etc.) and lake regardless of the application or location of the water course or lake relative to the project limits. Open-graded aggregate 4G produced by crushing Portland cement concrete must not contain more than 5.0 % building rubble or HMA by par ticle count . The Department defines building rubble as building brick, wood, plaster, or other material . Pieces of steel reinforcement capable of passing through the maximum grading sieve size without aid are allowed. 902.07. Granular Materials for Fill and Subbase Use granular materials consisting of sand, gravel, crushed stone, iron blast -furnace slag, reverberatory furnace slag , or a blend of aggregates in accordance with Table 902-3 and this subsection. The C ontractor may make the following substitutions:
9-12 Uniformly grade the aggregate from coarse to fine in accordance with
Table 902-4 . Fine aggregate 2NS, 2SS, and 2MS must meet fineness modulus requirements in Table 902- 4. Do not use crushed Portland cement concrete fine aggregate in concrete mixtures. 902.09. Aggregate General Requirements for HMA Mixtures Use aggregate materials meeting the requirements of Table 902- 5 and Table 902-6 for the HMA mix number and type required, respectively .
9-14 Table 902- 1 (cont.):
Grading Requirements for Coarse Aggregates, Dense -Graded Aggregates, and Open -Graded Aggregates Material Type Series/ Class Item of Work by Section Number (Sequential) Sieve Analysis (MTM 109) Total % Passing(a) LBW (MTM 108) % Passing 2½ inch 2 inch 1½ in ch 1 inch ¾ inch ½ inch ⅜ inch No. 4 No. 8 No. 30 No. 200(a) Open - graded aggregates 4G (g) 303 — — 100 85–100 — 45–65 — — 15–30 6–18 ≤6.0
9-15 Table 902- 2:
Physical Requirements for Coarse Aggregates, Dense -Graded Aggregates, and Open -Graded Aggregates(a) Material Type Series/ Class Gravel, Stone, and Crushed Concrete Slag(b) All Aggregates Crushed Material, % min . (MTM 117) Loss, % max, LA Abrasion (MTM 102) Soft Particles, % max . (MTM 110) Chert, % max . (MTM 110) Sum of Soft Particles and Chert, % max . (MTM 110) Freeze- Thaw Dilation, % per 100 cycle max . (MTM 115)(c) Sum of Coke and Coal Particles, % max . (MTM 110) Freeze- Thaw Dilation, % per 100 cycles m ax. (MTM 115)(c) Flat and Elongated Particles, ratio % max . (ASTM D4791) (MTM 130) Coarse aggregates(d) 6AAA — 40 2.0(e) 2.5 4.0 0.040(f) 1.0 0.040(f) 3:1–15.0(g) 6AA(h) — 40 2.0(e) — 4.0 0.067(i) 1.0 0.067 — 6A(h) — 40 3.0(e) 7.0 9.0 0.067 1.0 0.067 — 17A(h) — 40 3.5(e) 8.0 10.0 0.067(i) 1.0 0.067 — 25A 95 45 8.0(j) — 8.0 — 1.0 — 3:1–20.0(k) 26A(h) — 40 2.0(e) — 4.0 0.067 1.0 0.067 — 29A 95 45 8.0(j) — 8.0 — 1.0 — 3:1–20.0(k) Dense -graded aggregates(l) 21AA 95 50 — — — 21A 25 50 — — — 22A 25 50 — — — 23A 25 50 — — — 23AA 95 50 — — — MDOT Standard Specifications for Construction Section 902
9-16 Table 902- 2 (cont.) :
Physical Requirements for Coarse Aggregates, Dense -Graded Aggregates, and Open -Graded Aggregates(a) Material Type Series/ Class Gravel, Stone, and Crushed Concrete Slag(b) All Aggregates Crushed Material, % min . (MTM 117) Loss, % max, LA Abrasion (MTM 102) Soft Particles, % max . (MTM 110) Chert, % max . (MTM 110) Sum of Soft Particles and Chert, % max . (MTM 110) Freeze- Thaw Dilation, % per 100 cycle max . (MTM 115)(c) Sum of Coke and Coal Particles, % max . (MTM 110) Freeze- Thaw Dilation, % per 100 cycles max . (MTM 115)(c) Flat and Elongated Particles, ratio % max . (ASTM D4791) (MTM 130) Open -graded 4G 95 45(m) — — — 34R ≤20 45(m) — — — 34G 100 45(m) — — — 46G 95 45(m) — — — MDOT Standard Specifications for Construction Section 902
9-17 Table 902- 2 (cont.) :
Physical Requirements for Coarse Aggregates, Dense -Graded Aggregates, and Open -Graded Aggregates(a)
9-18 Table 902- 3:
Grading Requirements for Granular Materials Material Sieve Analysis (MTM 109), Total % Passing(a) LBW % Passing No. 200(a)(b) 6 inch 3 inch 2 inch 1 inch ½ inch ⅜ inch No. 4 No. 30 No. 100 Class I — — 100 — 45–85 — 20–85 5–30 — 0–5 Class II(c) — 100 — 60–100 — — 50–100 — 0–30 0–7 Class IIA(c) — 100 — 60–100 — — 50–100 — 0–35 0–10 Class IIAA — 100 — 60–100 — — 50–100 — 0–20 0–5 Class III 100 95– 100 — — — — 50–100 — — 0–15 Class IIIA — — — — — 100 50–100 — 0–30 0–15
9-19 Table 902- 4:
Grading Requirements for Fine Aggregates Material Sieve Analysis (MTM 109), Total % Passing(a) LBW % Passing No. 200(a)(b) Fineness Modulus Variation(c) ⅜ inch No. 4 No. 8 No. 16 No. 30 No. 50 No. 100 2NS 100 95–100 65–95 35–75 20–55 10–30 0–10 0–3.0 ±0.20(d) 2SS(e) 100 95–100 65–95 35–75 20–55 10–30 0–10 0–4.0 ±0.20(d) 2MS — 100 95–100 — — 15–40 0–10 0–3.0 ±0.20(d)
9-20 Table 902- 5:
Superpave Final Aggregate Blend Gradation Requirements Standard Sieve Mix Number 5 4 3 Leveling Course 3 Base Course 2 % Passing Criteria ( Control Points) 1½ inch — — — — 100 1 inch — — 100 100 90– 3/4 inch — 100 90–100 90–100 ≤90 1/2 inch 100 90–100 ≤90 ≤90 — 3/8 inch 90–100 ≤90 — — — No. 4 ≤90 — — — — No. 8 47–67 39–58 35–52 23–52 19–45 No. 16 — — — — — No. 30 — — — — — No. 50 — — — — — No. 100 — — — — — No. 200 2.0– 10.0 2.0–10.0 2.0–8.0 2.0–8.0 1.0– 7.0 MDOT Standard Specifications for Construction Section 902
9-21 Table 902- 6:
Superpave Final Aggregate Blend Physical Requirements Est. Traffic (million ESAL) Mix Type Minimum Criteria Maximum Criteria % Crushed(a) Fine Aggregate Angularity % Sand Equivalent LA Abrasion % Loss(b) % Soft Particles(c) % Flat and Elongated Particles(d) Course(s) Course(s) Top and Leveling Base Top and Leveling Base Top and Leveling Base Top and Leveling Base Top and Leveling Base Top and Leveling Base <0.3 EL 55 / — — — — 40 40 45 45 10 10 — — ≥0.3 – <3 EML 75 / — 50 / — 43 40 40 40 35 40 5 5 10 10 ≥3 – <30 EMH 90 / 85 80 / 75 45 40 45 45 35 35 3 4.5 10 10 ≥30 – <100 EH 100 / 100 95 / 90 45 45 50 50 35 35 3 4.5 10 10 ESAL = equivalent single -axle load
9-22 Table 902- 7:
Capital Preventive Maintenance Final Aggregate Blend Gradation Requirements Material Mechanical Analysis, Total % Passing ¾ inch ½ inch ⅜ inch ¼ inch No. 4 No. 8 No. 16 No. 30 No. 50 No. 100 No. 200(a) 27SS 100 85–100 55–80 — 22–38 19–32 15–24 11–18 8–14 5–10 4–7(b) 30SS — 100 85–100 — 22–38 19–32 15–24 11–18 8–14 5–10 4–7(b) 34CS(c) 100 100 90–100 — 0–15 0–5 — — — — ≤2 CS-T(c) 100 100 100 85–100 — 0–15 — — — — ≤2 2FA — — 100 — 90–100 65–90 45–70 30–50 18–30 10–21 5–15(b) 3FA — — 100 — 70–90 45–70 28–50 19–34 12–25 7–18 5–15(b)
9-23 Table 902- 8:
Capital Preventive Maintenance Aggregate Blend Physical Requirements Material % Crushed (Min.) MTM 117(k) Angularity Index (Min. ) MTM 118 Uncompacted Void (Min. ) AASHTO T304 LA Abrasion (% Loss Max.) MTM 102(f) Aggregate Wear Index (AWI) (Min.) MTM 111, 112(h) Soft Particles (% Max .) MTM 110 Sand Equivalent (% Min .) AASHTO T176 Flat, Elongated, or Flat and Elongated (% Max .) ASTM D4791 Absorp. (% Max .) AASHTO T85 Micro- Deval (% Loss Max.) AASHTO T327 27SS(e) 100 / 90 — 40 35 260 5.0(a) 45 25.0(b) 3.0 18 30SS(e) 100 / 90 — 40 35 260 5.0(a) 45 25.0(b) 3.0 18 34CS(j ) ADT ≥ 4,000 100 / 90 — — 35(g) 260(i) 3.5(a) — 15.0(b) — — ADT < 4 ,000 95 / 85 — — 35(g) 220 3.5(a) — 15.0(b) — — CS-T(j) ADT ≥ 4 ,000 100 / 90 — — 35(g) 260(i) 3.5(a) — — — — ADT < 4 ,000 95 / 85 — — 35(g) 220 3.5(a) — — — — 2FA — 4.0(c) — 45 260 — 60(d) — — — 3FA — 4.0 — 45 260 — 60 — — —