Page 2-30 M 41-102-09 Structure Excavation
2-09.1 Description
Structure excavation consists of excavating and disposing of all natural material or previously fabricated objects that must be removed to make way for bridge foundations, retaining walls, culverts, trenches for pipelines, conduits, and other Structures as shown in the Plans. This Work also includes, unless the Contract provides otherwise, removing whole or partial Structures, grubbing Structure sites that would not otherwise be grubbed, building and later removing shoring, cofferdams, or caissons, pumping or draining excavated areas, protecting excavated materials from the weather, and placing and compacting backfill.
2-09.2 Materials
Materials shall meet the requirements of the following sections: Lean Concrete 6-02.3(2)D Cement 9-01 Fine Aggregate for Concrete 9-03.1(2) Pea Gravel 9-03.5 Admixture for Concrete 9-23.6 Fly Ash 9-23.9 Ground Granulated Blast Furnace Slag 9-23.10 Water 9-25 Pea gravel will be accepted by visual inspection.
2-09.3 Construction Requirements
2-09.3(1) General Requirements
All Structure excavation, trenching, and shoring shall be performed in strict compliance with WAC 296-155 as well as all other applicable local, Contracting Agency, and Federal laws and regulations.
2-09.3(1)A Staking, Cross-Sectioning, and Inspecting
The Contractor shall not begin excavating until after the stakes have been set to locate and/or outline the Structure and taken cross-sections to determine how much material to remove. The Engineer will occasionally inspect material taken from and material remaining in the excavation.
2-09.3(1)B Depth of Excavation
The Contractor shall excavate foundation pits to the depth the Plans require, or to the revised depth ordered by the Engineer.
2-09.3(1)C Removal of Unstable Base Material
When the material at the bottom of an excavation is not stable enough to support the Structure, the Contractor shall excavate below grade and replace the unstable material with gravel backfill. Gravel backfill shall meet the requirements of Section 9-03.12 . It shall be placed in layers not more than 6 inches thick with each layer compacted to 95 percent of the maximum density determined by the Compaction Control Test, Section 2-03.3(14)D .
2-09 Structure Excavation
M 41-10 Page 2-312-09.3(1)D Disposal of Excavated Material The Engineer may direct the Contractor to dispose of excavated material in embankments, backfills, or remove it from the site. All costs for disposing of excavated material within the project limits shall be included in the unit Contract price for Structure excavation, Class A or B. If, however, the Contractor must load and haul the material to a disposal site, the Contracting Agency will pay as provided in Section 1-04.4 for loading and hauling. The Contracting Agency will not pay for handling at the disposal site. Any such disposal shall meet the requirements of Section 2-03.3(7)C . If the Contract includes Structure excavation, Class A or B, including haul, the unit Contract price shall include all costs for loading and hauling the material the full required distance.
2-09.3(1)E Backfilling
The backfilling of openings dug for Structures shall be a necessary part of and incidental to the excavation. Unless the Engineer directs otherwise, backfill material shall be nonclay material containing no pieces more than 3 inches across, no frozen lumps, and no wood or other foreign material. When specified in the Contract or when approved by the Engineer, the Contractor shall supply controlled density fill or lean concrete Type 1 in accordance with Section
6-02 3(2)D, as backfill material.
Alternative Sources. When material from Structure excavation is unsuitable for use as backfill, the Engineer may require the Contractor to:
2-09.3(1)F Items to Remain
If the Contractor damages or removes pavement or anything else meant to remain outside the excavation area, it shall be repaired or replaced at no expense to the Contracting Agency.
2-09 Structure Excavation
M 41-10 Page 2-332-09.3(2) Classification of Structure Excavation
2-09.3(3) Construction Requirements, Structure Excavation, Class A
2-09.3(3)A Preservation of Channel
When foundations or Substructures are to be built in or next to running streams, the Contractor shall:
2-09.3(3)B Excavation Using Open Pits – Extra Excavation
The Contractor may dig open pits or perform extra excavation without shoring or cofferdams, if:
2-09 Structure Excavation
M 41-10 Page 2-354. Supporting calculations for the design of the excavation, the soil and material properties selected for design, and the justification for the selection for those properties, in accordance with the WSDOT Geotechnical Design Manual M 46-03.
2-09.3(3)C Preparation for Placing Foundations
When a foundation will rest on rock, excavation shall penetrate it at least 1 foot, or more if the Plans require, to form a key for the footing. The Contractor shall cut the bottom of the excavation to a firm surface, level, stepped, or serrated as the Engineer directs, and remove all loose material. For an arch abutment, the back face shall be trimmed to true lines so that concrete can be poured against undisturbed material. If concrete will rest on excavated surface other than solid rock, the Contractor shall not disturb the bottom of the excavation. The Contractor shall also remove all loose or soft material just before pouring the concrete. Upon completing foundation excavation, the Contractor shall notify the Engineer. No concrete or other permanent part of the Structure may be placed until the Engineer has given permission to proceed.
2-09.3(3)D Shoring and Cofferdams
Definitions – Structural shoring is defined as a shoring system that is installed prior to excavation. Structural shoring shall provide lateral support of soils and limit lateral movement of soils supporting Structures, Roadways, utilities, railroads, etc., such that these items are not damaged as a result of the lateral movement of the supporting soils. Structural shoring systems includes driven cantilever sheet piles, sheet piles with tiebacks, sheet pile cofferdams with wale rings or struts, prestressed spud piles, cantilever soldier piles with lagging, soldier piles with lagging and tiebacks, and multiple tier tieback systems. Trench boxes, sliding trench shields, jacked shores, shoring systems that are installed after excavation, and soldier pile, sheet pile, or similar shoring walls installed in front of a pre-excavated slope, are not allowed as structural shoring. A cofferdam is defined as any watertight enclosure, sealed at the bottom and designed for the dewatering operation, that surrounds the excavated area of a Structure. The Contractor shall use steel sheet pile or interlocking steel pile cofferdams in all excavation that is under water or affected by ground water. Submittals and Design Requirements – The Contractor shall submit Type 2E Working Drawings with supporting calculations showing the proposed methods and construction details of structural shoring or cofferdams in accordance with Sections
1-05.3 and 6-02.3(16) .
Structural shoring and cofferdams shall be designed in accordance with the WSDOT Geotechnical Design Manual M 46-03. Allowable stresses for materials shall not exceed stresses and conditions allowed by Section 6-02.3(17)B . For open temporary cuts associated with a shoring system, the requirements for open temporary cuts specified in Section 2-09.3(3)B shall be met. Structure Excavation 2-09 Page 2-36 M 41-10The structural shoring system shall be designed for site specific conditions which shall be shown and described in the Working Drawings. The structural shoring system design shall include the design of the slopes for stability above and below the shoring system. Except as otherwise noted, the design height of all structural shoring in design calculations and Working Drawings shall be for the depth of excavation as required by the Plans, plus an additional 2 feet to account for the possibility of overexcavation. If the Contractor provides written documentation to the satisfaction of the Engineer that the soil conditions at the site are not likely to require overexcavation, the Engineer may waive the requirement for 2 feet of overexcavation design height. Examples of such items that shall be shown on the structural shoring submittal and supported by calculations include, but are not limited to, the following:
2-09 Structure Excavation
M 41-10 Page 2-37footing a level distance of ½ the width of the existing footing and then down a slope of 1.5:1. When structural shoring or cofferdams are utilized, all excavation and structural shoring shall be constructed in accordance with the processed structural shoring submittal, including all required construction sequence noted in the Working Drawings. The Contractor shall remain responsible for satisfactory results. If soldier piles are placed in drilled holes, and lagging is installed concurrently with the excavation, all shaft backfill shall consist of controlled-density fill or lean concrete. If full-height steel sheet lagging is installed prior to excavation, soldier pile holes may be backfilled with pea gravel. If lagging is used, void space behind the lagging shall be minimized. If the Engineer determines that the voids present could result in damage or serviceability problems for the structural shoring system or Structures or facilities adjacent to the structural shoring system, the Contractor shall cease excavation and lagging installation, and shall fill the voids specified by the Engineer in accordance with the approved structural shoring submittal. Further excavation and lagging placement shall not continue until the specified voids are filled to the satisfaction of the Engineer. Excavation shall not proceed ahead of lagging installation by more than 4 feet or by the height that the soil will safely stand, whichever is less. For tieback shoring systems, excavation shall not proceed ahead by more than 4 feet of the tie installation and proof testing. In using cofferdams or structural shoring, the Contractor shall:
2-09.3(3)E Bearing Tests
The Engineer may stop the excavation to make bearing tests at any time. The Contractor shall assist with these tests in any way the Engineer requires. During all test periods, the Contractor shall, at no expense to the Contracting Agency, maintain ordinary working conditions at the bottom of the hole. The Contracting Agency will pay force account for all labor and materials the Contractor supplies for such tests. A single test shall not exceed 72 hours. Structure Excavation 2-09 Page 2-38 M 41-102-09.3(4) Construction Requirements, Structure Excavation, Class B The above requirements for Structure excavation Class A, shall apply also to Structure excavation Class B, except as revised below. In addition, the Contractor shall follow
Division 7 — of these Specifications as it applies to the specific kinds of Work.
The holes for catch basins or manholes shall provide at least 1 foot of clearance between outside structural surfaces and the undisturbed earth bank. If workers enter a trench or other excavation 4 feet or more in depth that does not meet the open pit requirements of Section 2-09.3(3)B , it shall be shored or other safety method constructed in conformance with WISHA requirements. The Contractor alone shall be responsible for worker safety and the Contracting Agency assumes no responsibility. The Contractor shall submit Type 2E Working Drawings in accordance with Trench boxes may be used for Structure excavation, Class B. Acceptance of trench boxes as a shoring method for Class B Structure excavation can be done by the Engineer provided it is not used to support adjacent traffic, existing footings, or other Structures. The Working Drawing submittal shall include the manufacturer’s certified trench box plans with depth restrictions, and the serial number for field verification of the trench box. Upon completing the Work, the Contractor shall remove all shoring unless the Plans or the Engineer direct otherwise.
2-09.4 Measurement
Excavated materials will be measured in their original position by the cubic yard. The Contracting Agency will measure and pay for only the material excavated from inside the limits this section defines. If the Contractor excavates outside these limits or performs extra excavation as described in Section 2-09.3(3)B , it shall be considered for the Contractor’s benefit and shall be included in the cost of other Bid items. Horizontal Limits – The Contracting Agency will use the sides of the trench or pit as horizontal limits in measuring excavation. No payment for Structure excavation will be made for material removed (1) more than 1 foot outside the perimeter of pile caps, footings, or seals; (2) more than 3 feet beyond the Roadway side of a wing wall; (3) more than 1 foot beyond the other sides and end of a wing wall; (4) more than 1 foot outside the perimeter of the soil reinforcement area for geosynthetic and structural earth walls; and (5) more than 4-feet beyond the outside surface of precast reinforced concrete box and precast reinforced concrete split box structures. For precast reinforced concrete three sided structures, no payment for Structure excavation will be made for material removed more than 1 foot outside the perimeter of the footing or more than 4 feet beyond the structure outside surface, whichever is greater. For all pipes, pipe arches, structural plate pipes, and underpasses, the Structure excavation quantity will be calculated based on the following trench widths: For drain and underdrain pipes, trench width = I.D. + 12 inches. For pipes 15 inches and under, trench width = I.D. + 30 inches. For pipes 18 inches and over, trench width = (1.5 × I.D.) + 18 inches. For a manhole, catch basin, grate inlet, or drop inlet, the limits will be 1 foot outside the perimeter of the Structure. For drywells, the limits shall be in accordance with the Standard Plans . Lower Limits – For a pile cap, footing, or seal, the bottom elevation shown in the Plans, or set by the Engineer, will serve as the lower limit in measuring Structure excavation. For a wing wall, the lower limit will follow a line parallel to the bottom and 1 foot below it. Swell from pile driving will be excluded from excavation quantities.
2-09 Structure Excavation
M 41-10 Page 2-39For pipelines the lower limit in measuring structure excavation will be the foundation level as shown in the Plans or as directed by the Engineer. Upper Limits – The top surface of the ground or streambed as the Work begins will be the upper limit for measuring excavation. If the Contract, or a separate contract, includes a pay item for grading to remove materials, the upper limit will be the neat lines of the grading section shown in the Plans. The Engineer may order the Contractor to partially build the embankment before placing pipe. In this case, the upper limit for measurement will be no more than 4 feet above the invert of the pipe. For a structural plate pipe, arch, or box, the upper limit will be the top of the embankment at the time of installation as specified in Section 6-20 . Gravel Backfill – Gravel backfill, except when used as bedding for culvert, storm sewer, sanitary sewer, manholes, and catch basins, will be measured by the cubic yard in place determined by the neat lines required by the Plans. Shoring or Extra Excavation – No specific unit of measurement shall apply to the lump sum item of shoring or extra excavation Class A. Shoring or extra excavation Class B will be measured by the square foot as follows: The area for payment will be one vertical plane measured along the centerline of the trench, including Structures. Measurement will be made from the existing ground line to the bottom of the excavation and for the length of the Work actually performed. If the Contract includes a pay item for grading to remove materials, the upper limit for measurement will be the neat lines of the grading section shown in the Plans. The bottom elevation for measurement will be the bottom of the excavation as shown in the Plans or as otherwise established by the Engineer. Controlled density fill will be measured by the cubic yard for the quantity of material placed in accordance with the producer’s invoice.
2-09.5 Payment
Payment will be made for the following Bid items when they are included in the Proposal: “Structure Excavation Class A”, per cubic yard. “Structure Excavation Class B”, per cubic yard. “Structure Excavation Class A Incl. Haul”, per cubic yard. “Structure Excavation Class B Incl. Haul”, per cubic yard. Payment for reconstruction of surfacing and paving within the limits of Structure excavation will be at the applicable unit prices for the items involved. If the Engineer orders the Contractor to excavate below the elevations shown in the Plans, the unit Contract price per cubic yard for “Structure Excavation Class A or B” will apply. But if the Contractor excavates deeper than the Plans or the Engineer requires, the Contracting Agency will not pay for material removed from below the required elevations. In this case, the Contractor, at no expense to the Contracting Agency, shall replace such material with concrete or other material the Engineer approves. “Shoring or Extra Excavation Cl. A _____”, lump sum. When extra excavation is used in lieu of constructing the shoring, cofferdam or caisson, the lump sum Contract price shall be full pay for all excavation, backfill, compaction, and other Work required. If select backfill material is required for backfilling within the limits of Structure excavation, it shall also be required as backfill material for the extra excavation at the Contractor’s expense. If it is necessary to place riprap outside of cofferdams to repair local scour, it shall be paid by agreed price or force account. Structure Excavation 2-09 Page 2-40 M 41-10If the Engineer requires shoring, cofferdams, or caissons when the Contract provides no Bid item for such Work, the Contracting Agency will pay as provided in Section 1-04.4 . If the Engineer requires the Contractor to build shoring or extra excavation Class A that extends below the elevation shown in the Plans, the Contracting Agency shall pay the lump sum price and no more when the extra depth does not exceed 3 feet. For depths greater than 3 feet below the elevations shown, payment will be as provided in Section 1-04.4 . “Shoring or Extra Excavation Class B”, per square foot. The unit Contract price per square foot shall be full pay for all excavation, backfill, compaction, and other Work required when extra excavation is used in lieu of constructing shoring. If select backfill material is required for backfilling within the limits of the Structure excavation, it shall also be required as backfill material for the extra excavation at the Contractor’s expense. If there is no Bid item for shoring or extra excavation Class B on a square foot basis and the nature of the excavation is such that shoring or extra excavation is required as determined by the Engineer, payment to the Contractor for the Work will be made in accordance with Section 1-04.4 . “Gravel Backfill (_____________)”, per cubic yard. “Controlled Density Fill”, per cubic yard.