337-1 Description.
Construct an asphalt concrete friction course pavement with the type of mixture specified in the Contract Documents , or when offered as alternates, as selected. This Section specifies mixes designated as FC -5, FC-9.5, and FC -12.5. Obtain Superpave asphalt concrete friction course from a plant that is currently on the Department’s Production Facility Listing. Producers seeking inclusion on the list shall meet the requirements of Section 105. Producers must meet the plant and equipment requirements of Section 320, as modified herein. Meet the general construction requirements of Section 330, as modified herein.
337-2 Materials.
337-2.1 General Requirements: Meet the req uirements specified in Division III as
modified herein. The Engineer will base continuing approval of material sources on field performance. Warm mix technologies (additives, foaming techniques, etc.) listed on the Department’s website may be used in the p roduction of the mix. The URL for obtaining this information is: https://www.fdot.gov/materials/laboratory/asphalt/index.shtm .
337-2.2 Asphalt Binder: Meet the requirements of Section 916, and any additional
requirements or modifications specified herein for the various mixtures.
337-2.3 Coarse Aggregate: Meet the requirements of Section 901, and any additional
requirements or modifications spec ified herein for the various mixtures.
337-2.4 Fine Aggregate: Meet the requirements of Section 902, and any additional
requirements or modifications specified herein for the various mixtures.
337-2.5 Hydrated Lime: Meet the requirements of AASHTO M 303, Type 1. Provide
certified test results for each shipment of hydrated lime indicating compliance with the specifications.
337-2.6 Liquid Anti -Strip Additive: Meet the requirements of 916-4 and be listed on
the Depart ment’s Approved Product List (APL).
337-2.7 Fiber Stabilizing Additive (Required for FC -5 only): Use either a mineral or
cellulose fiber stabilizing additive. Meet the following requirements:
337-2.7 1 Mineral Fibers: Use mineral fibers (made from virgin basalt, diabase,
or slag) treated with a cationic sizing agent to enhance the disbursement of the fiber, as well as to increase adhesion of the fiber surface to the bitumen. Meet the following requirements for physical properties:
337-2.7 2 Cellulose Fibers: Use cellulose fibers meeting the following
requirements: FY 2023-24 Return to Table of Contents
337-3 General Composition of Mixes.
337-3.1 General: Use a bituminous mixture composed of aggregate (coarse, fine, or a
mixture thereof), asphalt binder , and in some cases, fibers and/or hydrated lime. Size, uniformly grade and combine the aggregate fractions in such proportions that the resulting mix meets the requirements of this Section.
337-3.2 Specific Component Requirements by Mix:
337-3.2 1 Fc-5:
337-3.2 1.1 Aggregates: Use an aggregate blend which consists of either
100% crushed granite and/or granitic gneiss or 100% crushed limestone and/or crushed shell rock. Do not blend granite and/or granitic gneiss with limestone and/or shell rock for FC -5 mixtures. A list of aggregates approved for use in friction co urse may be available on the Department’s website. The URL for obtaining this information, if available, is: https://mac.fdot.gov/ .
337-3.2 1.2 Asphalt Binder: Use an asphalt binder as called for in t he
Contract Documents meeting the requirements of Section 916. High polymer binder may be substituted in a mixture with PG 76-22 binder at no additional cost to the Department.
337-3.2 1.3 Hydrated Lime: Add the lime at a dosage rate of 1.0% by
weight of the total dry aggregate to mixes containing granite or granitic gneiss from Georgia or Alabama. Add the lime at a dosage of 1.5% by weight of the total dry aggregate to mixes containing any amount of gran ite from Nova Scotia .
337-3.2 1.4 Liquid Anti -Strip Additive: Use a liquid anti -strip additive at
the approved dosage rate as indicated on the APL for all mixtures .
337-3.2 1.5 Fiber Stabilizing Additive: Add either mineral fibers at a
dosage rate of 0.4% by weight of the total mix, or cellulose fibers at a dosage rate of 0.3% by weight of total mix.
337-3.2 2 FC-9.5 and FC -12.5:
337-3.2 2.1: Aggregates: Use an aggregate blend of approved friction
course aggregates that consists of crushed granit e, crushed granitic gneiss, crushed limestone, crushed shell rock, or a combination of the above. As an exception, mixes that contain a minimum of 60% of approved friction course aggregates of crushed granite and/or crushed granitic gneiss may either conta in: up to 40% fine aggregate from other sources of aggregate not FY 2023-24 Return to Table of Contents approved for friction courses or a combination of up to 20% RAP and the remaining fine aggregate from other sources of aggregate not approved for friction courses. Mixtures utilizing High Polymer (HP) binder are not allowed to contain RAP. A list of aggregates approved for use in friction course may be available on the Department’s website. The URL for obtaining this information, if available, is: https://mac.fdot.gov/ .
337-3.2 2.2: Asphalt Binder: Use an asphalt binder as called for in t he
Contract Documents meeting the requirements of Section 916. High polymer binder may be substituted in a mixture with PG 76-22 binder at no additional cost to the Department.
337-3.3 Grading Requirements:
337-3.3 1 FC-5: Use a mixture having a gradation at design within the ranges
shown in Table 337-1. Table 337-1 FC-5 Gradation Design Ran ge 3/4 inch 1/2 inch 3/8 inch No. 4 No. 8 No. 16 No. 30 No. 50 No. 100 No. 200 100 85-100 60-75 15-25 5-10 -- -- -- -- 2-5
337-3.3 2 FC-9.5: Meet the design gradation requirements for a SP -9.5 Superpave
fine mix as defined in 334 -3.2.2.
337-3.3 3 FC-12.5: Meet the design gradation requirements for a SP -12.5
Superpave fine mix as defined in 334 -3.2.2.
337-4 Mix Design.
337-4.1 FC-5: The Department will design the FC -5 mixtures. Furnish the materials and
all appropriate information (source, gradation, etc.) as specified in 334 -3.2.7. The Department will have t hree weeks to design the mix. The Department will establish the design binder content for FC -5 within the following ranges based on aggregate type: Table 337 -2 FC-5 Percent Binder Content Aggregate Type Percent Binder Content Crushed Granite and/or Granitic Gneiss 6.0 - 7.5 Crushed Limestone and/or Shell Rock 6.5 - 8.0
337-4.2 FC-9.5 and FC -12.5: Provide a mix design conforming to the requirements of
334-3.2 unless otherwise designated in the plans. Where the plans call for an FC -12.5, an FC -9.5
may be substituted for the FC -12.5 at no additional cost provided the thickness requirements of
334-1.4 1 are met.
337-4.3 Revision of Mix Design: For FC-5, FC-9.5 and FC -12.5, meet the requirements
of 334-3.3. For FC -5, all revisions must fall within the gradation limits defined in Table 337-1.
337-5 Contractor’s Process Control.
Provide the necessary pr ocess control of the friction course mix and construction in accordance with the applicable provisions of 320-2, 330-2 and 334 -4. FY 2023-24 Return to Table of Contents The Engineer will monitor the spread rate periodically to ensure uniform thickness. Perform quality control procedures for da ily monitoring and control of spread rate variability. If the spread rate varies by more than 5% of the spread rate set by the Engineer in accordance with 337-8, immediately make all corrections necessary to bring the spread rate into the acceptable range.
337-6 Acceptance of the Mixture.
337-6.1 FC-9.5 and FC -12.5: Meet the requirements of 334 -5.
337-6.2 FC-5: Meet the requirements of 334 -5 with the following exceptions:
337-6.2 1 Individual Test Tolerances for FC -5 Production: Terminate the LOT
if any of the following Quality Control (QC) failures occur:
337-7 Special Construction Requirements.
337-7.1 Hot Storage of FC -5 Mixtures: When using surge or storage bins in the normal
production of FC -5, do not leave mixture s containing mineral fibers in the surge or storage bin for more than one hour. Do not leave mixtures containing cellulose fibers in the surge or storage bin for more than 1 -1/2 hours.
337-7.2 Longitudinal Grade Controls for Open -Graded Friction Courses: On FC-5,
use either longitu dinal grade control (skid, ski or traveling stringline) or a joint matcher.
337-7.3 Temperature Requirements for FC -5:
337-7.3 1 Air Temperature at Laydown: Meet the requirements of Table 330-1.
337-7.3 2 Temperature of the Mix: Heat and combine the asphalt binder and
aggregate in a manner to produce a mix having a temperature, when discharged from the plant, meeting the requirements of 3 20-6.3. Meet all requirements of 330 -6.1.3 at the roadway. The target mixing temperature shall be established by the Contractor. The target mixing temperature may be reduced when using warm mix technology.
337-7.4 Compaction of FC -5: Provide two, static steel -wheeled rollers, with an effective
compactive weight in the range of 135 to 200 pounds per linear inch ( PLI), determined as follows: (Any variation of this equipment requirement must be approved by the Engineer.) Establish an appropriate rolling pattern for the pavement in order to effectively seat the mixture without crushing the aggregate. In the event that the roller begins to crush the aggregate, reduce the number of coverages or the PLI of the rollers. If the rollers continue to crush the aggregate, use a tandem steel -wheel roller weighing not more than 135 PLI of drum width.
337-7.5 Temperature Requireme nts for FC -9.5 and FC -12.5:
337-7.5 1 Air Temperature at Laydown: Meet the requirements of Table 330-1.
337-7.5 2 Temperature of the Mix: Heat and combine the asphalt binder and
aggregate in a manner to produce a mix having a temperature, when discharg ed from the plant, meeting the requirements of 3 20-6.3. Meet all requirements of 330 -6.1.3 at the roadway.
337-7.6 Prevention of Adhesion: To minimize adhesion to the drum during the rolling
operations, the Contractor may add a small amount of liquid dete rgent to the water in the roller. At intersections and in other areas where the pavement may be subjected to cross - traffic before it has cooled, spray the approaches with water to wet the tires of the approaching vehicles before they cross the pavement.
337-7.7 Transportation Requirements of Friction Course Mixtures: Cover all loads
of friction course mixtures with a tarpaulin , or waterproof cover , meeting requirements of 320 -7. (inches) Drums of Width Total(pounds)Roller of Weight TotalPLI= FY 2023-24 Return to Table of Contents
337-8 Thickness of Friction Courses.
337-8.1 FC-9.5 and FC -12.5: The thickness of the friction course layer will be the plan
thickness as shown in the Contract Documents. For construction purposes, the plan thickness will be converted to spread rate as defined in 334 -1.4. Plan quantities are based on a G mm of 2.540, corre sponding to a spread rate of 110 lb/yd2-in. Pay quantities will be based on the actual maximum specific gravity of the mix being used.
337-8.2 FC-5: The total thickness of the FC -5 layer will be the plan thickness as shown
in the Contract Documents. For c onstruction purposes, the plan thickness will be converted to spread rate based on the combined aggregate bulk specific gravity of the asphalt mix being used as shown in the following equation: Spread rate ( lb/yd2) = t x G sb x 40.5 Where: t = Thickness (in.) (Plan thickness) Gsb = Combined aggregate bulk specific gravity from the verified mix design The weight of the mixture shall be determined as provided in 320 -3.2. Plan quantities are based on a G sb of 2.635, corresponding to a sprea d rate of 80 pounds per square yard for a 3/4 inch layer. Pay quantities will be based on the actual combined aggregate bulk specific gravity (G sb) of the mix being used.
337-9 Special Equipment Requirements for FC -5.
337-9.1 Fiber Supply System: Use a separate feed system to accurately proportion the
required quantity of fibers into the mixture in such a manner that uniform distribution is obtained. Interlock the proportioning device with the aggregate feed or weigh system to maintain the correct proporti ons for all rates of production and batch sizes. Control the proportion of fibers to within plus or minus 10% of the amount of fibers required. Provide flow indicators or sensing devices for the fiber system, interlocked with plant controls so that an alarm will be activated if introduction of the fiber fails. Stop production of the asphalt mixture and resume production once the fiber supply system is operating correctly. When a batch plant is used, add the fiber to the aggregate in the weigh hopper or as approved and directed by the Engineer. Increase the ba tch dry mixing time by 8 to 12 seconds, or as directed by the Engineer, from the time the aggregate is completely emptied into the pugmill. Ensure that the fibers are uniformly distributed prior to the addition of asphalt binder into the pugmill. When a drum-mix plant is used, add and uniformly disperse the fiber with the aggregate prior to the addition of the asphalt binder. Add the fiber in such a manner that it will not become entrained in the exhaust system of the drier or plant.
337-9.2 Hydrated Lim e Supply System: For FC-5 mixes containing granite, use a
separate feed system to accurately proportion the required quantity of hydrated lime into the mixture in such a manner that uniform coating of the aggregate is obtained prior to the addition of the asphalt binder. Add the hydrated lime in such a manner that it will not become entrained in the exhaust system of the drier or plant. Interlock the proportioning device with the aggregate feed or weigh system to maintain the correct proportions for all rat es of production and batch sizes and to ensure that all mixture produced is properly treated with hydrated lime. Control the proportion of hydrated lime to within plus or minus 10% of the amount of hydrated lime FY 2023-24 Return to Table of Contents required. Provide flow indicators or sensing devices for the hydrated lime system , interlocked with plant controls so that an alarm will be activated if introduction of the hydrated lime fails. Stop production of the asphalt mixture and resume production once the hydrated lime supply system is oper ating correctly. The addition of the hydrated lime to the aggregate may be accomplished by Method A or B as follows:
337-9.2 1 Method A - Dry Form: Add hydrated lime in a dry form to the mixture
according to the type of asphalt plant being used. When a batch plant is used, add the hydrated lime to the aggregate in the weigh hopper or as approved and directed by the Engineer. Increase the batch dry mixing time by eight to twelve seconds, or as directed by the Engineer, from the time the aggregate is completely emptied into the pugmill. Uniformly distribute the hydrated lime prior to the addition of asphalt binder into the pugmill. When a drum -mix plant is used, add and uniformly disperse the hydrated lime to the aggregate prior to the addition of the asphalt binder. Add the hydrated lime in such a manner that it will not become entrained in the exhaust system of the drier or plant.
337-9.2 2 Method B - Hydrated Lime/Water Slurry: Add the required quantity
of hydrated lime (based on dry weight) in a h ydrated lime/water slurry form to the aggregate. Provide a solution consisting of hydrated lime and water in concentrations as directed by the Engineer. Use a plant equipped to blend and maintain the hydrated lime in suspension and to mix it with the aggre gates uniformly in the proportions specified.
337-9.3 Hydrated Lime Pretreatment: For FC-5 mixes containing granite, as an
alternative to 337 -9.2, pretreat the aggregate with hydrated lime prior to incorporating the aggregate into the mixture. Use a feed system to accurately proportion the aggregate and required quantity of hydrated lime, and mix them in such a manner that uniform coating of the aggregate is obtained. Control the proportion of hydrated lime to within plus or minus 10% of the amount require d. Aggregate pretreated with hydrated lime in this manner shall be incorporated into the asphalt mixture within 45 days of pretreatment.
337-9.3 1 Hydrated Lime Pretreatment Methods: Pretreat the aggregate using
one of the following two methods: Pretreatment Method A - Dry Form: Add the required quantity of hydrated lime in a dry form to the aggregate. Assure that the aggregate at the time of pretreatment contains a minimum of 3% moisture over saturated surface dry (SSD) conditions. Utilize equipment to accurately proportion the aggregate and hydrated lime and mix them in such a manner as to provide a uniform coating. Pretreatment Method B - Hydrated Lime/Water Slurry: Add the required quantity of hydrated lime (based on dry weight) in a hydrated lime/water slurry form to the aggregate. Provide a solution consisting of hydrated lime and water in a concentration to provide effective treatment. Use equipment to blend and maintain the hydrated lime in suspension, to accurately proportion the aggregate and hydrated lime/water slurry , and to mix them to provide a uniform coating.
337-9.3 2 Blending QC Records: Maintain adequate QC records for the
Engineer’s review for all pretreatment activities. Include as a minimum the following information (for each batch or day’s run of pretreat ment): pretreatment date, aggregate certification information, certified test results for the hydrated lime, aggregate moisture content prior to blending, as -blended quantities of aggregate and hydrated lime, project number, customer name, and shipping dat e. FY 2023-24 Return to Table of Contents
337-9.3 3 Certification: In addition to the aggregate certification, provide a
certification with each load of material delivered to the hot mix asphalt plant, that the material has been pretreated in conformance with these specifications. Include als o the date the material was pretreated.
337-10 Failing Material.
Meet the requirements of 334 -5.9. For FC -5, use the Master Production Range defined in Table 337-3 in lieu of Table 334-6.
337-11 Method of Measurement.
For the work specified under this Section (including the pertinent provisions of Sections 320 and 330), the quantity to be paid for will be the weight of the mixture, in tons. For each pay item, the pay quantity will be based on the quantity placed on the project, limited to 110% of the adjusted plan quantity for the pay item . For dense -graded mixes, the adjusted plan quantity will be determined by dividing the pay item’s original plan quantity (including any Engineer approved quantity revisions) by the design G mm stated in 334 -1.4, then multiplying it by the tonnage -weighted average G mm of the mixes used for the pay item. For open graded mixes, the adjusted plan quantity will be determined by dividing the pay item’s original plan quantity (including any Engineer approved quantity revisions) by the design G sb stated in
337-8 2, then multiplying it by the tonnage -weighted average G sb of the mixes used for the pay
item. The bid price for the asphalt mix will include the cost of the asphalt binder (asphalt rubber (or polymer), asphalt cement, ground tire rubber, anti -stripping additive, blending and handling) and the tack coat application as directed in 300 -8, as well as fiber stabilizing additive and hydrated lime (if required). There will be no separate payment or unit price adjustment for the asphalt binder material in the aspha lt mix. The weight will be determined as provided in
320-3.2 (including the provisions for the automatic recordation system).
Prepare and submit a Certification of Quantities to the Engineer in accordance with
9-2.1 2.
337-12 Basis of Payment.
337-12.1 General: Price and payment will be full compensation for all the work
specified under this Section (including the applicable requirements of Sections 320 and 330). Based upon the quality of the material, a pay adjustment will be applied to the bid price of the material as determined on a LOT by LOT basis. The pay adjustment will be assessed by calculating a Pay Factor for individual quality characteristics. The pay adjustment will be computed by multiplying a Composite Pay Factor for the LOT by the bid pri ce per ton.
337-12.2 FC-9.5 and FC -12.5: Meet the requirements of 334 -8.
337-12.3 FC-5: Meet the requirements of 334 -8 with the following exceptions:
337-12.4 Payment: Payment will be made under:
Item No. 337 - 7- Asphaltic Concrete Friction Course - per ton. FY 2023-24 Return to Table of Contents SECTION 338 VALUE ADDED ASPHALT PAVEMENT
338-1 Description.
Construct value added asphalt pavement consisting of asphalt concrete structural course and asphalt concrete friction course, subject to a three year warranty period after final acceptance of the Contract in accordance with 5 -11. For purposes of this Specification, the Responsible Party, as designated herein, is responsible for performance of the value added asphalt pavement including continued responsibility for performing all remedial work associated with pavement distresses exceeding threshold values determined in accordance with this Section, and as to which notice was provided to the Responsible Party. The work specified in this Section will not be paid for directly, b ut will be considered as incidental to other Contract items.
338-2 Materials and Construction Requirements.
Meet the following requirements: Hot Bituminous Mixtures - Plant, Methods and Equipment ................................ ........................... Section 320 Hot Bituminous Mixtures - General Construction Requirements ................................ ...................... Section 330 Superpave Asphalt Concrete ............................... Section 334 Asphalt Concrete Friction Courses ....................... Section 337
338-3 Responsible Party.
Prior to any value added asphalt pavement being placed on the project, the Contractor shall designate a Responsible Party to accept responsibility for maintaining the value added asphalt pavement, when remedial work is required. When the scope of the asphalt work is only milling and resurfacing, a nd there is no construction of the embankment, subgrade or base below the pavement included in the Contract, the Responsible Party may be either the Contractor or the Department approved subcontractor performing the value added asphalt pavement work. When the construction of the embankment, subgrade or base below the pavement is included in the Contract, in addition to the construction of the asphalt concrete structural course and asphalt concrete friction course, the Contractor shall be considered as the Responsible Party. When the Responsible Party is a subcontractor, the subcontractor must be pre -qualified with the Department in the category of asphalt, and such designation must be made to the Department by the Contractor. The proposed subcontractor must execute and submit to the Department a form, provided by the Department, prior to or concurrent with the Contractor’s request to sublet any value added asphalt pavement work, stipulating that the subcontractor assumes all responsibility as the Responsible Party for the value added asphalt pavement within the three-year warranty period. Failure to timely designate the Responsible Party will result in the Contractor being the Responsible Party unless otherwise agreed to in writing by the Department. Upon final acceptance of the Contract in accordance with 5 -11, the Contractor’s responsibility for maintenance of all the work or facilities within the project limits of the Contract will terminate in accordance with 5 -11; with the sole excepti on that the obligations set FY 2023-24 Return to Table of Contents