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General Provisions (00100-00999)

805FINAL 20181218

KY · 2019 Standard SpecificationsBook pages 542558View official source ↗

SECTION 805  COARSE AGGREGATES

805.01 GENERAL. Coarse aggregates include, but at the discretion of the Engineer are

not limited to, crushed stone and crushed or uncrushed gravel. Includes lightweight aggregates or slag where permitted. The Department’s List of Approved Materials includes the Aggregate Source List, the list of Class A and Class B Polish-Resistant Aggregate Sources, the Concrete Aggregate Restriction List and the Lightweight Aggregate Source List.

805.02 APPROVAL. Provide coarse aggregates from sources included on the Aggregate

Source List meeting the description and requirements specified in this section. The Department will consider a source for inclusion on the Aggregate Source List when the aggregate producer complies with KM 64-608 and provides the following:

1.A Quality Control Plan.
2.A satisfactory laboratory facility with all necessary testing equipment.
3.A Qualified Aggregate Technician to perform the required testing. Obtain the Department’s approval before furnishing aggregate from sources not on the Aggregate Source List. The Department will sample the aggregate during stockpiling and test according to the Department’s Manual of Field Testing and Sampling Practices. The Department will reject aggregate when excessive variation of gradation or physical properties causes unworkable mixtures, mixtur e control problems, or non-conformance to the finished product or mixture requirements. Coarse aggregates are subject to preliminary source approval.

805.03 GENERAL REQUIREMENTS. Provide coarse aggregates that are free of

objectionable amounts of clay lumps, dirt coatings, and foreign material. The Department will reject contaminated aggregate when the Engineer deems it could be detrimental to the finished product. 805-1

805.03.01 Soundness and Shale. Conform to the following table:

AGGREGATE USE SHALE PERMITTED (1) (MAXIMUM %) SOUNDNESS REQUIREMENT (MAXIMUM %) Portland Cement Concrete Mixtures Aggregate for Bridge Decks, Bridge Deck Overlays Bridge Barrier Walls and Precast Products All Other Concrete Uses 1.0 2.0 Asphalt Mixtures Aggregate for Polish Resistant Surfaces and Asphalt Surface Under OGFC: Limestone and Dolomite Other Aggregate Types Cold Patch Mixtures All Other Asphalt Mixtures 1.0 2.0 2.0 2.0 Other Uses Sizes No. 610 or 710 When Used for Aggregate Surfacing, Traffic Bound Base, and Maintenance Riprap and Channel Lining DGA & CSB All Other Uses 5.0 2.0 2.0 2.0

1.The Department will determine shale quantity by visual estimation for Riprap and Channel Lining and according to KM 64-604 for all other aggregate.

805.03.02 Physical Properties. Conform to the following:

Wear (Except Slag and Sandstone) 40% (maximum) Wear (Sandstone) 50% (maximum) Wear (Slag) 60% (maximum) Friable Particles 1.0% (maximum) Unit Weight (Slag) 70 lbs/ft 3 (minimum)

805.03.03 Gradation. Where the Department specifies or permits designated sizes of

coarse aggregates, provide aggregates meeting the grading limits indicated for the various sizes listed in the Sizes of Coarse Aggregates table. When the Contract does not specify 805-2 sizes or combinations of aggregate for vari ous types of construction, furnish aggregate according to the Aggregate Size Use table. The Department will allow blending of same source/same type aggregate to achieve designat ed sizes when precise procedures are used such as cold feeds, belts, weigh hoppers, or equivalent.

805.03.04 Erodible or Unstable Material. Treat as applicable. The Department

considers Size No. 57 or larger aggregate, excep t crushed or uncrushed gravel, non-erodible. The Department considers the following materials to be erodible or unstable:

1.Friable sandstone. The Engineer determines when sandstone is friable or non- friable.
2.Crushed or uncrushed gravel, any size.
3.Crushed coarse aggregate smaller than Size No. 57.
4.Any material with 50 percent or more passing the No. 4 sieve.

805.04 CONCRETE. Provide crushed stone or crushed or uncrushed gravel. The

Department will allow any combination of crus hed stone, crushed or uncrushed gravel when the combination is achieved in the concrete plant weigh hopper. Conform to the following: Max. Pct. by Wt. Friable Particles 1.0 Finer than No. 200 2.0 Coal and Lignite 0.5 Lightweight particles (Gravel) 4.0 (Sp. Gr. Less than 2.40) Lightweight particles (Limestone) 1.0 (Sp. Gr. Less than 2.40) The Department will waive the requirements for gradation and finer than No. 200 for concrete pipe. Do not use aggregate produced from an individual production lift until the Department obtains the finished product results from the Concrete Beam Expansion Test Method KM 64-629. If beam expansion is greater than 0.06 percent at 6 months, the Department will reject the production lift for use in concrete applications. The Department will not require tests for Concrete Beam Expansion from an individual production lift if the individual ledges are accessible for hand sampling and the lift is acceptable based on petrographic examination of the hand samples. The Department will accept a production lift if no more than 20 percent of the total lift footage is considered potentially alkali carbonate reactive upon petrographic inspection.

805.04.01 Concrete Applications Where Exposure to Saturation and Freeze-Thaw

Exists The Department will subject coarse aggregates that are to be used in any concrete application where exposure to saturation and freeze-thaw exists such as ;PC base, JPC pavement, JPC shoulders, bridge decks, concrete overlays, sidewalks and precast products to freeze-thaw testing according to KM 64-626. The Department will allow sources having expansions of 0.06 percent or less and a minimum of 80 percent durability factor to supply any size coarse aggregate listed in the Aggr egate Size Use table, providing that size or a larger size has tested satisfactorily. When sources have expansions of more than 0.06 percent or a durability factor of less than 80 percent the Department will:

1.Reject the material.
2.Limit to the permitted sizes determined from acceptable freeze-thaw testing.
3.Allow the submittal of a proposal to the Engineer for production of acceptable coarse aggregate. The Department will require acceptable freeze-thaw test results before approving any proposal. Provide a signed certification from the a ggregate producer for the approved freeze- thaw coarse aggregate stating that the aggregate is supplied from the approved parent 805-3 material as found on the Department’s List of Approved Materials and Concrete Aggregate Restriction List.

805.04.02 Lightweight Aggregate. When the Department allows lightweight

aggregate conform to the following:

1.Dry Loose Unit Weight. As appropriate or as specified, AASHTO M 195, Table 2.
2.Gradation (by weight). Provide size specified, AASHTO M 195, Table 1.
3.Wear. 50 percent maximum.
4.Soundness. 9 percent loss maximum.
5.Friable Particles. 1.0 percent maximum.
6.Deleterious Particles. 1.0 percent maximum.
7.Freeze-Thaw Resistance. 85 percent minimum durability factor and 0.06 percent maximum length change according to KM 64-626.
8.Provide creep, shrinkage, and tensile splitting strength test data made on concrete produced from the lightweight aggregate when the Engineer requests.
9.If lightweight aggregate from an unapproved source is proposed for use, notify the Engineer of the aggregate source and proposed concrete mix design at least 10 weeks before any lightweight aggregate concrete is placed, so the Department may subject the lightweight aggregate to testing as outlined above, plus any additional testing as deemed necessary and indicated in AASHTO M 195. At the Department’s option, suitable documentation of such testing by an independent testing laboratory may be accepted.

805.05 ASPHALT MIXTURES AND SEALS. Provide crushed stone, crushed gravel,

or blast furnace slag. The Department will allow any combination of crushed stone, crushed gravel, or blast furnace slag when the combination is achieved using cold feeds at the asphalt plant. The Engineer may allow other coarse aggregates.

805.05.01 Absorption. Provide aggregates having a water absorption of no more than

3.0 percent for each size and type with the exception of blast furnace slag. When blast furnace slag is used, provide total combined aggregates having a water absorption of no more than 4.0 percent.

805.05.02 Crushed Particles. Applies to the total combined aggregates retained on a

No. 4 sieve, including the material from the fine aggregate. Conform to the following:

A.Superpave Mixtures. Minimum percent crushed requirements as listed in the Superpave Coarse Aggregate Consensus Property Requirements table.
B.Open-Graded Friction Courses. Minimum 95 percent one or more crushed faces and 75 percent 2 or more crushed faces.
C.Seal Coats. Minimum 90 percent one or more crushed faces.
D.Other Mixtures. Unless otherwise specified, minimum 75 percent one or more crushed faces. 805-4 SUPERPAVE COARSE AGGREGATE CONSENSUS PROPERTY REQUIREMENTS Coarse Aggregate Angularity Flat and (Percent) Elongated(1) AADTT Design AADTT Minimum Depth From Surface (Percent), Class  100 mm  100 mm maximum Crushed Faces Crushed Faces 1 2 1 2 2 <600 75 - 75 - 10 3 600 to 2999 95 90 80 75 10 4  3000 100 100 100 100 10
1.Criterion based on a 5:1 maximum-to-minimum ratio.

805.05.03 Flat and Elongated. Provide aggregates for Superpave mixtures not

exceeding the flat and elongated maximum as listed in the Superpave Coarse Aggregate Consensus Property Requirements table.

805.05.04 Finer Than No. 200 (Seals). Provide coarse aggregates having no more

than 3.0 percent passing the No. 200 sieve.

805.05.05 Polish-Resistant Aggregate. Provide coarse aggregates required for polish-

resistant applications from a Class A or Cla ss B Polish-Resistant Aggregate Source, as applicable, based on mixture designation of aggregate type. Provide a signed certification from the aggregate producer for the manufactured polish- resistant coarse aggregate stating that the aggregate is supplied from the approved parent material as found on the Department’s List of Approved Materials, Polish-Resistant Aggregate Source List and Guidelines on the Division of Materials' webpage.

805.05.06 Cold Patch Mixtures . Provide 100% crushed aggregate.

805.06 DENSE GRADED AGGREGATE (DGA) AND CRUSHED STONE BASE (CSB). Provide crushed stone having a sand equivalent value of 30 or greater with mineral

filler as needed to meet gradation requirements. The Department may waive the sand equivalent requirement when the portion passing the No. 40 sieve has a plasticity index of 4 or less according to AASHTO T 90.

805.07 FREE DRAINING BEDDING AND BACKFILL. Provide crushed stone or

crushed or uncrushed gravel. The Department will allow a shale content of 5 percent providing the combined shale, friable particles, and minus No. 200 content does not exceed 5 percent. Conform to the following gradation: Sieve Size Percent Passing 1 1/2 inch 100 No. 4 0-30

805.08 COARSE AGGREGATES FOR UNDERDRAINS. Furnish crushed or

uncrushed aggregate, including pea gravel me eting the quality requirements of Section 805 with the following exception: The Department will allow a shale content of 5 percent providing the combined shale, friable particles, and minus No. 200 content does not exceed 5 percent. Conform to the following gradation: 805-5 Sieve Size Percent Passing 1 1/2 inch 100 No. 4 0-30 No. 100 0-5

805.09 COARSE AGGREGATE FOR ROCK DRAINAGE BLANKET. Provide

crushed or uncrushed aggregate, including pea gravel, meeting the quality requirements of this section with the following additional requirement: Ensure the minus No. 200 content does not exceed 5 percent. When the material includes a significant amount of individual fragments greater than 1 1/2 inches, the Engineer may accept the minus No. 200 portion based on visual inspection. Conform to the following gradation: Sieve Size Percent Passing 4 inch 100 No. 4 0-30

805.10 GRANULAR EMBANKMENT. Provide granular material up to 12-inch

maximum size with a maximum shale c ontent of 5 percent. Use either:

1.Engineer approved shot limestone or sandstone from roadway excavation, borrow excavation, or another approved source.
2.Crushed stone, crushed or uncrushed gravel, or crushed or natural sand meeting general requirements of Section 804 and this section, with a minus No. 200 content not exceeding 10.0 percent.

805.11 STRUCTURE GRANULAR BACKFILL. Provide crushed or uncrushed

aggregate meeting the quality requirements of th is section. When the material includes a significant amount of individual fragments greater than 1 1/2 inches, the Engineer may visually accept the minus No. 200 portion. Conform to the following gradation: Sieve Size Percent Passing 4 inch 100 No. 4 0-10 No. 200 0-5

805.12 REINFORCED FILL MATERIAL. Obtain the Engineer’s approval for

material quality before use. Ensure the material is reasonably free of shale or other deleterious material. Conform to the following:

A.Gradation. Conform to Subsection 805.11.
B.PH. Between 5-10.
C.Chlorides. Less than 200 parts per million.
D.Sulfates. Less than 1,000 parts per million.
E.Angle of Internal Friction. Greater than or equal to 34 degrees. When providing gap-graded materials, single size aggregates, uncrushed gravel, or blends including uncrushed gravel, furnish a test report showing the 34 degree minimum internal friction angle is met. Test sample according to AASHTO T 236 compacted to 95 percent of AASHTO T 99 Methods C or D at optimum moisture content. When such materials are approved, the Engineer will perform sampling and testing on the project as necessary to assure that the material furnished is closely similar to that approved.

805.13 Slope Protection and Channel Lining.

805.13.01 Cyclopean Stone Riprap and/or Channel Lining Class III. Provide

material meeting the general requirements of Section 805. Ensure that 100 percent passes 805-6 through a square opening of 16 inches by 16 inches, and no more than 20 percent passes through square openings of 8 inches by 8 inches. The Department may allow stones of smaller sizes for filling voids in the upper surface and dressing to the proper slope.

805.13.02 Crushed Aggregate Slope Protection. Provide aggregate meeting the

general requirements of Section 805. Conform to the following gradation (Coarse aggregate sizes No. 1 and No. 2 conform to this requirement): Sieve Size Percent Passing 4 inch 100 2 1/2 inch 25-100 1 1/2 inch 0-15

805.13.03 Channel Lining, Class IA. Provide crushed stone meeting the general

requirements of this section. Use a crusher, grizzly, or sieve with openings to produce a grading that 100 percent passes the 5 inch sieve, no more than 20 percent of the finished product passes through square openings 1 1/2 by 1 1/2 inches .

805.13.04 Channel Lining, Class II. Provide crushed stone meeting the general

requirements of this section. Use a crusher, grizzly, or sieve with openings to produce a grading that 100 percent passes the 9-inch sieve, and no more than 20 percent of the finished product passes through square openings 5 by 5 inches.

805.13.05 Channel Lining, Class IV. Provide material excavated and prepared

according to Section 204.

805.13.06 Stone for Gabions. Provide aggregate meeting the general requirements of

this section and be of such gradation that 100 percent passes through a square opening of 12 by 12 inches and 100 percent is retained on a 4 inch sieve.

805.14 AGGREGATE SURFACING, TRAFFIC-BOUND BASE, AND MAINTENANCE. When providing size No. 610 or 710 coarse aggregate for aggregate

surfacing (shoulders, entrances, mailbox turn outs , or similar items), traffic bound base and maintenance operations; furnish aggregate meeting the grading requirements in Sizes of Coarse Aggregates table, with no more than 12 percent finer than a No. 200 sieve. When providing DGA for aggregate surfacing, traffic bound base, and maintenance operations conform to the grading requirement in Sizes of Coarse Aggregates table.

805.15 Gradation Acceptance of Non-Specification Coarse

AGGREGATE. Aggregate purchased for Department work must meet the requirements of this section. The Department may accept non-specification aggregate or work according to Subsection 105.04. When the Engineer determines that the aggregate not conforming to gradation requirements may be left in place, the Department will accept the aggregate at a reduction in the Contract unit bid price for the work containing the aggregate according to the following procedures. The Department will not consider these procedures a means to continue accepting non-specification aggregates. The Department will base the reduction on the invoice price for the aggregate at the source. When satisfactory invoices are not furnished, the Department will use current bin prices for that source on file with the Cabinet’s Division of Purchases. The maximum deduction for non-specification material which is allowed to remain in place is 50 percent. When aggregate fails to conform to gradation on more than one sieve, the Department will apply the largest payment reduction of the out-of-specification sieves represented. The Department will define a lot based on the smallest definable quantity of material represented by acceptance test results, either pa ssing results or failing results, or both. Normally, the Department will average all test results for the lot to determine the test result for payment according to the deduction tables. However, when test results are not reasonably uniform the Department will not average the high and low test results within a 805-7 lot. The Department will assign each test result to equal quantities in new smaller lots in proportion to the number of tests representing the original lot. When daily tests are performed, the lot will be a day’s production unless the Department defines a smaller lot. When 2 consecutive lots contain non-specification material, discontinue the use of the aggregate until the Department makes a decision concerning the overall acceptability of the aggregate from that source. The Department will not impose a reduction in payment for quantities less than 50 tons unless the Engineer deems it necessary. GRADATION - SIZE NO. 1 Payment Sieve Size-Percent Passing Reduction 4 inch 3 1/2 inch 2 1/2 inch 1 1/2 inch 3/4 inch 0% 100 90-100 25-60 0-15 0-5 10% 61-62 10% 98-99 88-89 23-24 16-17 6-7 20% 22 20% 97 87 63 18 8 30% 21 30% 96 86 64 19 9 50% 20 50% 95 85 65 20 10 GRADATION - SIZE NO. 2 Payment Sieve Size-Percent Passing Reduction 3 inch 2 1/2 inch 2 inch 1 1/2 inch 3/4 inch 0% 100 90-100 35-70 0-15 0-5 10% 33-34 10% 98-99 88-89 71-72 16-17 6-7 20% 32 20% 97 87 73 18 8 30% 31 30% 96 86 74 19 9 50% 30 50% 95 85 75 20 10 805-8 GRADATION - SIZE NO. 23 Payment Sieve Size-Percent Passing Reduction 3 inch 2 inch 1 inch 1/2 inch 0% 100 40-90 0-15 0-5 10% 38-39 10% 98-99 91-92 16-17 6-7 20% 37 20% 97 93 18 8 30% 36 30% 96 94 19 9 50% 35 50% 95 95 20 10 GRADATION - SIZE NO. 3 Payment Sieve Size-Percent Passing Reduction 2 1/2 inch 2 inch 1 1/2 inch 1 inch 1/2 inch 0% 100 90-100 35-70 0-15 0-5 10% 33-34 10% 98-99 88-89 71-72 16-17 6-7 20% 32 20% 97 87 73 18 8 30% 31 30% 96 86 74 19 9 50% 30 50% 95 85 75 20 10 GRADATION - SIZE NO. 357 Payment Sieve Size-Percent Passing Reduction 2 1/2 inch 2 inch 1 inch 1/2 inch No. 4 0% 100 95-100 35-70 10-30 0-5 10% 33-34 8-9 10% 98-99 93-94 71-72 31-32 6-7 20% 32 7 20% 97 92 73 33 8 30% 31 6 30% 96 91 74 34 9 50% 30 5 50% 95 90 75 35 10 805-9 GRADATION - SIZE NO. 4 Payment Sieve Size-Percent Passing Reduction 2 inch 1 1/2 inch 1 inch 3/4 inch 3/8 inch 0% 100 90-100 20-55 0-15 0-5 10% 18-19 10% 98-99 88-89 56-57 16-17 6-7 20% 17 20% 97 87 58 18 8 30% 16 30% 96 86 59 19 9 50% 15 50% 95 85 60 20 10 GRADATION - SIZE NO. 467 Payment Sieve Size-Percent Passing Reduction 2 inch 1 1/2 inch 3/4 inch 3/8 inch No. 4 0% 100 95-100 35-70 10-30 0-5 10% 33-34 8-9 10% 98-99 93-94 71-72 31-32 6-7 20% 32 7 20% 97 92 73 33 8 30% 31 6 30% 96 91 74 34 9 50% 30 5 50% 95 90 75 35 10 GRADATION - SIZE NO. 5 Payment Sieve Size-Percent Passing Reduction 1 1/2 inch 1 inch 3/4 inch 1/2 inch 3/8 inch 0% 100 90-100 20-55 0-10 0-5 10% 18-19 10% 98-99 88-89 56-57 11-12 6-7 20% 17 20% 97 87 58 13 8 30% 16 30% 96 86 59 14 9 50% 15 50% 95 85 60 15 10 805-10 GRADATION - SIZE NO. 67 Payment Sieve Size-Percent Passing Reduction 1 inch 3/4 inch 3/8 inch No. 4 No. 8 0% 100 90-100 20-55 0-10 0-5 10% 18-19 10% 98-99 88-89 56-57 11-12 6-7 20% 17 20% 97 87 58 13 8 30% 16 30% 96 86 59 14 9 50% 15 50% 95 85 60 15 10 GRADATION - SIZE NO. 57 Payment Reduction Sieve Size-Percent Passing 1 1/2 inch 1 inch 1/2 inch No. 4 No. 8 0% 100 95-100 25-60 0-10 0-5 10% 23-24 10% 98-99 93-94 61-62 11-12 6-7 20% 22 20% 97 92 63 13 8 30% 21 30% 96 91 64 14 9 50% 20 50% 95 90 65 15 10 GRADATION - SIZE NO. 610 Payment Sieve Size-Percent Passing Reduction 1 1/2 inch 1 inch 1/2 inch No. 4 0% 100 85-100 40-75 15-40 10% 38-39 13-14 10% 98-99 83-84 76-77 41-42 20% 37 12 20% 97 82 78 43 30% 36 11 30% 96 81 79 44 50% 35 10 50% 95 80 80 45 805-11 GRADATION - SIZE NO. 68 Payment Sieve Size-Percent Passing Reduction 1 inch 3/4 inch 3/8 inch No. 4 No. 8 No. 16 0% 100 90-100 30-65 5-25 0-10 0-5 10% 28-29 3-4 10% 98-99 88-89 66-67 26-27 11-12 6-7 20% 27 2 20% 97 87 68 28 13 8 30% 26 1 30% 96 86 69 29 14 9 50% 25 0 50% 95 85 70 30 15 10 GRADATION - SIZE NO. 710 Payment Sieve Size-Percent Passing Reduction 1 inch 3/4 inch 3/8 inch No. 4 0% 100 80-100 30-75 0-30 10% 28-29 10% 98-99 78-79 76-77 31-32 20% 27 20% 97 77 78 33 30% 26 30% 96 76 79 34 50% 25 50% 95 75 80 35 GRADATION - SIZE NO. 78 Payment Sieve Size-Percent Passing Reduction 3/4 inch 1/2 inch 3/8 inch No. 4 No. 8 No. 16 0% 100 90-100 40-75 5-25 0-10 0-5 10% 38-39 3-4 10% 98-99 88-89 76-77 26-27 11-12 6-7 20% 37 2 20% 97 87 78 28 13 8 30% 36 1 30% 96 86 79 29 14 9 50% 35 0 50% 95 85 80 30 15 10 805-12 GRADATION - SIZE NO. 8 Payment Sieve Size-Percent Passing Reduction 1/2 inch 3/8 inch No. 4 No. 8 No. 16 0% 100 85-100 10-30 0-10 0-5 10% 8-9 10% 98-99 83-84 31-32 11-12 6-7 20% 7 20% 97 82 33 13 8 30% 6 30% 96 81 34 14 9 50% 5 50% 95 80 35 15 10 GRADATION - SIZE NO. 9-M Payment Sieve Size-Percent Passing Reduction 1/2 inch 3/8 inch No. 4 No. 8 0% 100 75-100 0-25 0-5 10% 98-99 73-74 26-27 6-7 20% 97 72 28 8 30% 96 71 29 9 50% 95 70 30 10 GRADATION - SIZE NO. 10 Payment Sieve Size-Percent Passing Reduction 3/8 inch No. 4 No. 100 0% 100 85-100 10-30 10% 8-9 10% 98-99 83-84 31-32 20% 7 20% 97 82 33 30% 6 30% 96 81 34 50% 5 50% 95 80 35 805-13 GRADATION - SIZE NO. 11 Payment Sieve Size-Percent Passing Reduction 3/8 inch No. 4 No. 8 No. 100 0% 100 40-90 10-40 0-5 10% 38-39 8-9 10% 98-99 91-92 41-42 6-7 20% 37 7 20% 97 93 43 8 30% 36 6 30% 96 94 44 9 50% 35 5 50% 95 95 45 10 GRADATION - CRUSHED STONE BASE Payment Sieve Size-Percent Passing Reduction 2 1/2 inch 1 1/2 inch 3/4 inch 3/8 inch No. 4 No. 30 No. 0% 100 90-100 60-95 30-70 15-55 5-20 0-8 5% 88-89 58-59 28-29 13-14 3-4 5% 98-99 96-97 71-72 56-57 21-22 10% 86-87 56-57 26-27 11-12 1-2 10% 96-97 98 73 58 23 9 20% 84-85 54-55 24-25 9-10 0 20% 95 99 74 59 24 10 30% 83 53 23 8 30% 94 100 75 60 25 11 GRADATION - DENSE GRADED AGGREGATE Payment Sieve Size-Percent Passing Reduction 1 inch 3/4 inch 3/8 inch No. 4 No. 30 No. 200 0% 100 70-100 50-80 30-65 10-40 4-13 5% 68-69 48-49 28-29 5% 98-99 81-82 66-67 41-42 14 10% 66-67 46-47 26-27 9 10% 96-97 83-84 68-69 43-44 15 20% 95 65 45 25 3 20% 85 70 45 16 30% 64 44 24 8 2 30% 94 86 71 46 17 805-14 GRADATION - FREE DRAINING BEDDING AND BACKFILL Payment Sieve Size-Percent Passing Reduction 1 1/2 inch No. 4 0% 100 0-30 10% 98-99 31-32 20% 97 33 30% 96 34 50% 95 35 GRADATION - COARSE AGGREGATES FOR UNDERDRAINS Payment Sieve Size-Percent Passing Reduction 1 1/2 inch No. 4 No. 100 0% 100 0-30 0-5 10% 98-99 31-32 6 20% 97 33 7 30% 96 34 8 50% 95 35 9 GRADATION - COARSE AGGREGATE FOR ROCK DRAINAGE BLANKET Payment Sieve Size-Percent Passing Reduction 4 inch No. 4 0% 100 0-30 10% 98-99 31-32 20% 97 33 30% 96 34 50% 95 35 GRADATION - CRUSHED AGGREGATE SLOPE PROTECTION Payment Sieve Size-Percent Passing Reduction 4 inch 2 1/2 inch 1 1/2 inch 0% 100 25-100 0-15 10% 98-99 23-24 16-17 20% 97 22 18 30% 96 21 19 50% 95 20 20 805-15 805-16

805.16 SAMPLING AND TESTING. The Department will sample and test coarse

aggregates at locations and frequencies that the Engineer determines. The Department will sample and test according to the following methods when applicable: Absorption (Coarse Aggregate) KM 64-607 Angle of Internal Friction AASHTO T236 and T 99 Methods C or D Chlorides KM 64-243 Clay Lumps and Friable Particles AASHTO T 112 Coal and Lignite KM 64-615 Concrete Beam Expansion Test KM 64-629 Dry Sieve Analysis AASHTO T 27 Finer Than No. 200 KM 64-606 or AASHTO T 11 (Procedure B) Flat and Elongated Particles KM 64-630 Freeze/Thaw KM 64-626 Insoluble Residue KM 64-265 Lightweight Particles AASHTO T 113 Percent Crushed Particles KM 64-631 pH KM 64-243 Plastic Limit and Plasticity Index AASHTO T 90 Sampling KM 64-601 Sand Equivalent AASHTO T 176 Shale KM 64-604 Sodium Sulfate Soundness (5 Cycles) KM 64-610 Sulfates KM 64-243 Unit Weight AASHTO T 19 Wear AASHTO T 96 Wet Sieve Analysis KM 64-620 or AASHTO T 11 (Procedure B) and AASHTO T 27 AGGREGATE SIZE USE Type of Construction Sizes to be Use d Asphalt Mixtures See Section 400 Traffic-Bound Base 57, 610, 710, or DGA JPC Base and Class P Concrete 57, 67, 68, 78, 8, or 9-M with fine aggregate as specified in Section 804. Cement Concrete Structures an d Incidental Construction 57, 67, 68, 78, 8, 9-M for Classes “A”, “AA”, “D”, “D” Modified, “M1”, “M2”, and “B” (357 & 467 also for Class B). 8 or 9-M for Waterproofing Overlays. 67, 68, 78, 8, 9-M for all other Overlays and Classes “AAA” and “A” Modified; with fine aggregate as specified in Section 804. 805-17 SECTION 806  ASPHALT MATERIALS

806.01 DECRIPTION. The asphalt materials section covers performance-graded (PG)

binders, emulsified asphalts, cut-back emulsions, and liquid asphalt for cold-patching mixtures. Provide the specified grade of material conforming to the requirements in this section from suppliers listed in the Department ’s List of Approved Materials. Inclusion on the list of approved suppliers is obtained by following the guidelines of the Approved Supplier Certification (ASC) program contained in Kentucky Method (KM) 64-444, by following the guidelines of the Emulsified Asphalt Supplier Certification (EASC) program contained in KM 64-445, or by pretesting and approval. The Department may approve other types of asphalt materials provided they conform to the requirements of the type specified in the contract.

806.02 SAMPLING. The Department will sample all asphalt materials according to KM

64-404.

806.03 PG BINDERS. This subsection covers the requirements and pay schedules for PG

binders.

806.03.01 General Requirements. Provide PG binders conforming to AASHTO M

332 with any differences found in the PG Binder Requirements and Price Adjustment Schedule. Contrary to M 332, PG 76-22 must ha ve a minimum solubility of 97.0 percent. Do not use any form of recycled engine oil, including Recycled Engine Oil Bottoms (REOB), as a modifier in asphalt materials. PG BINDER REQUIREMENTS AND PRICE ADJUSTMENT SCHEDULE PG 58-28 (PG 58S-28) Test Specification 100% Pay 90% Pay 80% Pay 70% Pay 50% Pay(1) Original Binder Dynamic Shear, G*/sin δ 1.00 kPa Min. 1.00-0.95 0.94-0.90 0.89-0.85 0.84-0.80 < 0.80 Viscosity 3 Pa·s RTFO Residue Mass Loss, % 1.00 Max. 1.01-1.10 1.11-1.20 1.21-1.30 1.31-1.40 > 1.40 MSCR Jnr3.2, Max. 4.5 kPa-1 < 4.7 4.71-4.75 4.76-4.80 4.81-4.85 ≥ 4.86 Jnr_diff, Max 75 % PAV Aging BBR Creep Stiffness 300 MPa Max. 300-315 316-330 331-345 346-360 > 360 m-value 0.300 Min. 0.290-0.300 0.285-0.289 0.280-0.284 0.275-0.279 < 0.274 Dynamic Shear, G*sin δ @ 25 ˚C 5,000 kPa Max. 0-5,200 5,101-5,300 5,301-5,400 5,401-5,500 > 5,501 806-1

Source: Kentucky Standard Specifications for Road and Bridge Construction, 2019 Edition. Pages 542558 of 718.