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Structures (500-599)

578BONDED CONCRETE OVERLAY FOR STRUCTURAL SLABS

NY · 2024 Standard SpecificationsBook pages 427428View official source ↗

576-5 02

NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 576-5.02 Drainage Troughs. The unit price bid per foot shall include the cost of furnishing all labor, materials and equipment necessary to erect the trough and its threaded rod supports as indicated on the plans.

576-5.03 Downspout System

A.General. The unit price bid per foot shall include the cost of furnishing all labor, materials and equipment necessary to erect the pipe and pipe fittings, pipe supports, hoppers, nuts, bolts, washers, to provide cleanouts if indicated on the plans, straps to cap and plug the pipe if necessa ry, and to replace cracked or otherwise defective material necessary to complete the work.
B.Ductile Iron Downspouts. The unit price bid per foot shall also include the cost of furnishing and placing pipe hangers and brackets, grooved type couplings and paint.
C.PVC Downspouts and Protective Insulator. The unit price bid per foot shall also include the cost of furnishing and placing the protective insulator and all adaptor fittings required at the juncture of PVC Pipe and Ductile Iron Pipe.
D.Excavation. All required excavation will be paid for under pay item 206.02 Trench and Culvert Excavation and 206.04 Trench and Culvert Excavation - O.G. Payment will be made under: Item No. Item Pay Unit 576.01 Scuppers (Type A) Each 576.02 Scuppers (Type B) Each 576.10 Drainage Trough Foot 576.2001 Downspout System (Ductile Iron) Foot 576.21 Downspout System (PVC) Foot 576.2201 Downspout System (Ductile Iron and PVC) Foot SECTION 577 (VACANT) SECTION 578 - BONDED CONCRETE OVERLAY FOR STRUCTURAL SLABS

578-1 DESCRIPTION. Prepare the surfaces that will be in contact with slab reconstruction concrete and

place slab reconstruction concrete. Prepare the structural slab surface and place a Class E, bonded concrete overlay.

578-1.01 Scope. Concrete removal work will be paid for under the appropriate item(s). Minimum

thickness of the overlay concrete is 3 inches . Include the cost of any grade changes necessitated by this requirement in the unit bid price for overlay concrete.

578-1.02 Definitions

A.Overlay Concrete. Class E Concrete placed over existing and slab reconstruction concrete.
B.Slab Reconstruction Concrete. Concrete placed completely around the exposed top mat of bar reinforcement. Slab reconstruction concrete will be Class D for Method 1 and Class E for Method 2, as described in §578 -1.03 Placement Methods.

578-1 03

NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 578-1.03 Placement Methods.

A.Method 1 - Separate Placement. Place Class D slab reconstruction concrete and Class E overlay concrete separately.
B.Method 2 - Integral Placement (Optional). When 100% of the top mat of bar reinforcement is exposed or when all of the following conditions are satisfied, Class E overlay concrete and Class E slab reconstruction concrete may be placed in a single lift.
1.The area of the exposed top mat of bar reinforcement is 5% or less of the placement area, per span.
2.No individual area of the exposed top mat of bar reinforcement exceeds 25 sf .
3.No dimension of any area of the exposed top mat of bar reinforcement exceeds 6 feet .

578-2 MATERIALS. All material listed under §557 -2.

578-3 Construction Details .

578-3.01 Blast Cleaning. §584 -3.02

578-3.02 Preplacement Wetting. §584 -3.03

578-3.03 (Vacant)

578-3.04 Handling and Placing Concrete. §584 -3.05

578-3.05 Construction Joints. §584 -3.07

578-3.06 Finishing and Curing Slab Reconstruction Concrete - Separate Placement. §584 -3.09

578-3.07 Finishing Bonded Concrete Overlay. §557 -3.07

578-3.08 Curing Bonded Concrete Overlay. §557 -3.11 with the following: Cure concrete with wet

burlap for 7 days. Provide uniform continuous wetting until concrete curing is complete. The wet burlap and curing cover option is not allowed.

578-3.09 Opening to Traffic. Traffic is allowed only after completion of the required curing period.

578-3.10 Defective or Damaged Concrete. §584 -3.08

578-4 METHOD OF MEASUREMENT. For placements with 100% exposure of the top mat of bar

reinforcement, the number of square feet of slab reconstruction concrete will be equal to the number of square feet of overlay concrete. For placements with less than 100% exposure of the top mat of bar reinforcement, measure slab reconstruction concrete prior to overlay concrete placement.

A.Method 1 - Separate Placement. Measure slab reconstruction concrete as the number of square feet of Class D slab reconstruction concrete placed. Measure overlay concrete as the number of square feet of plan area of Class E overlay concrete placed.

579-1 01

NEW YORK STATE DEPARTMENT OF TRANSPORTATION Sections 200 - 599 STANDARD SPECIFICATIONS (USC) January 1, 202 4 Volume 2 B. Method 2 - Integral Placement (Optional). Measure slab reconstruction concrete as the number of square feet of Class E slab reconstruction concrete placed. Measure overlay concrete as the number of square feet of plan area of Class E overlay concrete placed.

578-5 BASIS OF PAYMENT. Include the cost of all labor, materials and equipment necessary to

complete the work in the unit bid price. Payment will be made under: Item No. Item Pay Unit 578.1201nn Overlay Concrete, Class E – Type 1 Friction Square Foot 578.1202nn Overlay Concrete, Class E – Type 2 Friction Square Foot 578.1203nn Overlay Concrete, Class E – Type 3 Friction Square Foot 578.1209nn Overlay Concrete, Class E – Type 9 Friction Square Foot 578.1300nn Slab Reconstruction Concrete, Class D or E Square Foot NOTE : nn denotes a serialized pay item. SECTION 579 - STRUCTURAL SLAB RECONSTRUCTION PREPARATION

579-1 DESCRIPTION. The work shall consist of initially preparing an existing structural slab for

reconstruction. Generally, this work shall entail the removal of concrete to the depths, and at the locations, required by the contract documents.

579-1.01 Structural Slab Scarification

A.This work shall consist of removing the top surface of structural slab concrete. Removal shall be done by scarification to the following limits, unless a greater depth is indicated on the plans:
1.Minimum of 1/4 inch
2.Maximum of 1/2 inch
B.After scarification, if a structural slab survey is required, the surface to be surveyed shall be cleaned sufficiently to allow the survey to be taken. The Engineer will determine if the surface is cleaned sufficiently to allow performance of the neces sary delamination and potential survey tests.
C.All removed materials shall be transported from the work site and disposed of or disposed of in an area on the job site approved by the Engineer.

579-1.02 Exposure of Reinforcing Bars

A.Definitions
1.Bar Mat. That combination of transverse and longitudinal reinforcing steel placed with the structural slab to absorb stresses. Structural slabs generally contain two bar mats; an upper mat and a lower mat.
2.Upper Mat. That bar mat closest to the existing top surface of the structural slab. Only the upper mat is relevant to this work, except in localized areas.
3.Localized Area. An area where full depth removal and subsequent patching will be done as part of this work. For the work of this section a localized area shall not exceed 25 sf . The sum of
Source: New York Standard Specifications, 2024 Edition. Pages 427428 of 1,264.