934 Two sets of complete wiring diagrams shall be provided showing the physical layout of all relays and other components of the preemption unit.
715.42.7 4.1 -Implementation : When included in the plans, the priority control system
shall provide advance signal control p er intersection approach. The systems consist of an emitter, detector, confirmation light and a card rack mounted signal interface unit. Priority control shall be measured as a complete unit in place per intersection or control location. This item shall consist of a complete electrical mechanism and all intrinsic items necessary for controlling preemptive functions at each intersection. When accepted as complete, the quantities determined and as provided below will be paid for at the contract unit price compensation for furnishing all materials and doing all work prescribed in a workmanlike manner and for furnishing all labor, equipment, tools and incidentals to complete the necessary work per intersection. The emitter shall be mounted on the priority v ehicle and transmit a shaped, optical pattern of infrared light to a detector at the prioritized intersection approach. The interface unit will then input a call to the controller for a pre -programmed preemption routine. The transmit/receive distance for each intersection approach must be user programmable and will be the responsibility of the Division of Highways to determine and set. A means of adjustment for the transmit/receive distance per approach must be provided with the system. See I/S phasing and estimate of quantities.
715.42.7 4.1.1 -Optical Emitter : The Optical Emitter (OE) must be a single pulsed
infrared light source capable of delivering sufficient optical energy to activate compatible
715.42.7 4.1.2 -Detector : The Detector unit must be responsive to the optical emitter
at a distance of up to 2500 feet. The unit must be totally compatible with all features of the emitter and be capable of priority distinction without the ad dition of special detectors. The Detector shall have a minimum reception angle of 35 degrees.
715.42.7 4.1.3 -Card Rack Mounted Interface Unit : Each interface card must
provide a two (2) to four (4) channels per card for a total of (8) eight pre -empt ou tputs for use by the local traffic signal controller.
715.42.7 4.1.4 -Control Equipment : Preemption control must be applicable to NEMA
TS1 standards.
715.42.7 4.1.5 -System Requirements : Preemption control equipment must be
compatible and completely in terchangeable with existing preemption systems (as it relates to these special revisions and the WVDOH APL). All P.C.S. equipment for this system must be on the WVDOH Approved Products List (APL). Fixed card racks with integral power supplies and capacit ies to accommodate required P.C.S. features must be in the controller cabinet with priority control. 935 715.42.7.4.1.6 -Warranty: all electronic components except the optical emitter strobe and confirmation light, shall be warranted for a minimum of three (3 ) years.
715.42.7 4.1.7 -Codes and Basis of Payment : When accepted as complete, the
quantities determined as provided above will be paid for at the contract unit price bid for the items listed below which the prices and payment shall be full compensation for furnishing all materials and doing all work prescribed in a workmanlike manner and for furnishing all labor, equipment, tools and incidentals necessary to complete the work. Unit bid prices shall be submitted as indicated on the plans per code unit. (OE) – OPTICAL EMITTER (D1) – DETECTOR – one detector per intersection (D2) – DETECTOR – two detector per intersection (D3) – DETECTOR – three detector per intersection (D4) – DETECTOR – four detector per intersection
715.42.7 5-Electronic Time Switch: The purpose of this subsection is to describe the
seven -day programmable time switch to be used in pretimed and traffic -actuated signal controllers. The time switch shall be microprocessor -based and capable of SPDT switching of at least three (3) independent five -amp loads at 120 VAC. The entire unit shall be solid state and capable of at least 15 on or off time sets per day or week. Automatic battery backup providing a minimum of 48 hours of memory protection shall also be provid ed. The timer shall be entirely self -contained in a unit that can be readily mounted inside a signal controller cabinet.
715.42.7 6-Electronic Time Switch (Type DST): Specification requirements for this
time switch are the same as outlined in subsectio n 715.42.7.5, with the exception that automatic Daylight Savings Time compensation can be programmed into this unit for an indefinite future period.
715.42.8 Cabinets: The following are minimum design requirements for a TS2 Type 1
traffic control cabin et assembly. As a minimum, the cabinet assembly shall meet all applicable sections of the NEMA Standard publication No.TS2 -2003 or most recent version. Where differences occur, this specification shall govern.
715.42.8 1 -Cabinet Design and Construction: The cabinet shall be constructed from
type 5052 -H32 aluminum with a minimum thickness of 0.090 to 0.125 inches. The cabinet shall be designed and manufactured with materials that will allow rigid mounting, whet her intended for pole, base or pedestal mounting. The cabinet must not flex on its mount. A rain channel shall be incorporated into the design of the main door opening to prevent liquids from entering the enclosure. The cabinet door opening must be a mi nimum of 80 percent (80%) of the front surface of the cabinet. A stiffener plate shall be welded across the inside of the main door to prevent flexing. Top of the cabinet shall incorporate a slope toward the rear to prevent rain accumulation. Unless oth erwise specified, the cabinet shall be supplied with a natural aluminum finish. Sufficient care shall be taken in handling to ensure that scratches are minimized. All surfaces shall be free from weld flash. Welds shall be smooth, neatly formed, free from cracks, blowholes and other irregularities. All sharp edges shall be ground smooth. Where 936 painted cabinets are specified, the exterior shall be degreased and primed with a spray applied iron phosphate coat - equivalent to a four -stage iron phosphate coat prior to painting. The final coat shall consist of a powder coat paint (TGIC or equivalent) applied with a minimum thickness of 2 mils. All seams that are not welded shall be sealed with RTV sealant or equivalent material on the interior of the cabinet. All cabinets shall be supplied with a minimum of two (2) removable shelves manufactured from 5052 -H32aluminum. Shelves shall be a minimum of ten ( 10) inches deep. Shelves to be designed to accommodate a minimum 50 pound loading. The shelves shall have horizontal slots at the rear and vertical slots at the front of the turned down side flange. The shelves shall be installed securely by first inserting the rear edge of the shelf on the cabinet rear sidewall mounting studs, then lowering the shelf on the front sidewall mounting studs. The front edge of the shelf shall have holes punched every six (6) inches to accommodate tie -wrapping of cables/harnesses. A minimum of two
715.42.8 2 -Terminals and Facilities/Main panel Design and Construction: The
main panel shall be constructed from 5052 -H32 brushed aluminum of 0.125 inches minimum thickness and installed so as to minim ize flexing when plug -in components are installed. All main panels are provided with a mounting mechanism which allows easy access to all wiring on the rear of the panel without the removal of any cabinet shelves. Lowering of the main panel can be accompl ished. Complete removal can be accomplished by the use of simple hand tools. The terminals and facilities shall be available as a minimum in the following configuration: • Sixteen load switch sockets, six flash transfer relay sockets, one flasher socket, 2-BIU sockets (expandable to 4), one 16 -channel detector rack (expandable to
715.42.8 3 -Power Panel Design and Construction: The power panel shall integrated
into the main panel and be located on the lower right portion of the cabinet. The power panel shall be wired to provide the necessary filtered power to the load switches, flasher(s), and power bus assembly. The power components shall be equipped with a removable plastic front cover for protection. The design will allow a technician to access the main and auxiliary breakers without removing the protective front cover. The power panel portion of the main panel shall include the following components:
715.42 8.4-Power and SDLC Bus Panel: The Power and SDLC BUS Panel shall be
manufactured from 0.090 - 0.125”, 5052 -H32 aluminum. It shall provide a central location to supply filtered power for the controller, malfunction management unit, cabinet power supply, an d all auxiliary equipment. It shall include the SDLC Bus connecting cables wired to a barrier type terminal block. As an alternate, SDLC Bus connections may be made via an SDLC Hub Assembly. All cabinet equipment requiring filtered power to operate shall be hardwired directly to the supplied barrier type terminal blocks on the Power and SDLC BUS Panel. All AC+ power sources shall be protected with a removable plastic cover plate. The SDLC Hub Assembly shall accommodate all D -Subminiature Female 15 (DB15) connectors as required, and a minimum of five (5) SLDC connections shall be provided.
715.42.8 5 -Auxiliary Cabinet Equipment: The cabinet shall be provided with a
thermostatically controlled (adjustable between 55 -160°F) ventilation fan in the top of t he cabinet plenum. The fan plate shall be removable with the use of simple hand tools for serviceability. A minimum of one, maximum of two, exhaust fans shall be provided. The fan shall be a ball bearing type fan and shall be capable of drawing a minimum o f 100 cubic 940 feet of air per minute (CFM). The Fan/Thermostat assembly shall be connected to the Power panel by means of a 4 position plug -in cable or hardwired to an appropriate circuit breaker. A LED cabinet lighting system may be used to illuminate the internal structure of the cabinet assembly. The LED cabinet lighting shall be a Luxem Bright LED module Model #772 -Woo13 and approved power supply, or approved equivalent. This lighting system shall be wired directly to a door active switch mounted near the top of the door. Alternately, a fluorescent lighting fixture shall be mounted on the inside top of the cabinet near the front edge. The fixture shall be rated to accommodate at minimum a F15T 8 lamp operated from a normal power factor UL or ETL listed ballast. The lamp shall be wired on the power panel or to a door activated switch mounted near the top of the door. A re-sealable print pouch shall be mounted to the door of the cabinet. The pouc h shall be of sufficient size to accommodate one complete set of folded cabinet prints. A minimum of two sets of complete and accurate cabinet drawings shall be supplied with each cabinet.
715.42.8 6 -Vehicle Detection: A minimum of one Loop Detector ra ck shall be
provided in each cabinet.
715.42.8 7 -Cabinet Test Switches and Police Panel: A test switch panel shall be
mounted on the inside of the main door. The test switch panel shall provide as a minimum the following : 941 a. Signals On/Off Switch - In the OFF position, power shall be removed from signal heads in the intersection. The controller shall continue to operate. When in the OFF position, the MMU shall not conflict or require reset.
715.42.8 8 -Auxiliary Devices:
715.42.8 8.1 -Load Switches: Load switches shall be solid state and shall conform to
the requirements of Section 6.2 of the NEMA TS2 Standard. Signal load switches shall have a minimum rating of 10 amperes at 120 VAC for an incandescent lamp load. The front of the load switch shall be provided with three indicators to show the input signal from the controller to the load switch. Load switches shall be dedicated per phase. The use of load switches for other partial phases is not acceptable. The full complement of load switches shall be supplied with each cabinet to allow for maximum phase ut ilization for which the cabinet is designed.
715.42.8 8.2 –Flashers: The flasher shall be solid state and shall conform to the
requirements of section 6.3 of the NEMA TS2 Standard. Flashing of field circuits for the purpose of intersection flash shall b e accomplished by a separate flasher. The flasher shall be rated at 15 amperes, double pole with a nominal flash rate of 60 FPM. A full complement of flasher shall be provided.
715.42.8 8.3 -Flash Transfer Relays: All flash transfer relays shall meet t he
requirements of Section 6.4 of the NEMA TS2 Standard. The coil of the flash transfer relay must be de -energized for flash operation. The full complement of relays shall be supplied with each cabinet to allow for maximum phase utilization for which the cabinet is designed.
715.42.8 8.4 -Malfunction Management Units (MMU): Each cabinet assembly shall
be supplied with one MMU as defined by the requirements of Section 4 of the NEMA TS2 Standard. Malfunction Management Units shall be a Type 16. The MMU s hall be Model MMU - 16 (EDI Model MMU -16) or approved equal.
715.42.8 8.5 -Bus Interface Units (BIU): All BIUs shall meet the requirements of
Section 8 of the NEMA TS2 Standard. A full complement of BIUs meeting Section 5.3.1.4 if the NEMA Publication No . TS2 -2003 shall be supplied per cabinet. Bus Interface Units shall be supplied with each cabinet to allow for maximum phase and function utilization for which the cabinet is designed. A minimum of 3 BIUs shall be provided for each cabinet. Each Bus Inte rface Unit shall include power on, transmit and valid data indicators - all indicators shall be LEDs. A Type 1 Interface shall be defined as defined by Section 5.3, the controller interface shall conform to the Standard Publication NO. TS2 -2003.
715.42 8.8.6 -Cabinet Power Supply: The Cabinet power supply shall meet the
requirements of Section 5.3.5 of the NEMA TS2 Standard. The Cabinet Power supply shall provide LED indicators for the line frequency, 12 VDC, 12 VAC, and 24 VDC outputs. The cabinet pow er supply shall provide (on the front panel) jack plugs for access to the +24 VDC for test purposes. Cabinet power supply shall be provide with each cabinet assembly per manufacturer’s specifications. And be wired directly to the Power Bus Assembly via a 12-pin Molex Robotic type connector Model# 54332 -1270 or exact equivalent.
715.42.8 9 -Testing: Each controller and cabinet assembly shall be tested as a complete
entity under signal load for a minimum of 48 hours. Each assembly shall be delivered with a signed document detailing the cabinet final tests performed. The cabinet shall be assembled and tested by the controller manufacturer or authorized local distributor to ensure proper component integration and operation.
715.42.8 10 -War ranty: The controller and Malfunction Management Unit shall be
warranted by the manufacturer against mechanical and electrical defects for a period of two years from date of shipment. The manufacturer's warranty shall be supplied in writing with each cabi net and controller. Second party extended warranties are not acceptable. The cabinet assembly and all other components shall be warranted for a period of one year from date of shipment. Any defects shall be corrected by the manufacturer at no cost to the owner.
715.42.9 Signal Supports: Signal supports shall be certified to be equal or exceed the
requirements of "Standard Specifications for Structural Supports for Highway Signs,