Effective with the December 2018 Letting 315 2019 Standard Spec ifications Section 550 Driven Piles
550.1Description
providing test piles; driving piles; and determining required d riving resistance. This section also describes preboring or redriving.
550.2Materials
550.2.1 Steel Piles and Pile Shells
engineer directs or allows other wise. Ensure that piles have ma rks tying them to a s pecific test report, or absent marks, certi fy that all material furnished is represented by a submitted test report. Provide marks or certifications for ea ch piece of a pile fabricated fro m multiple pieces.
allows, the contractor may subst itute steel pipe or steel oil field pipe for HP piles. Use pipe with an outside diameter of 7 3/4 inches or greater, a wall thickness o f 3/8 inch or greater, and a cross- sectional area that equals or exceeds 97 per cent of the area of the HP section replaced.
steel or an engineer-approved alternate.
85,000 psi. At or before delivery , certify the pipe’s chemical composition and ensure that its carbon equivalency (CE) does not exceed 0.50 calculated as follows: CE = C+(Mn+Si+Cr+Mo+V)/6+(Ni+Cu)/15
marked to uniquely identify the load with a marking that is durable and legible. Use oil field pipe delivered in a magnetized condition for non-welded applications only. 550.2.2 Cast in Place Concrete Piles
Steel pile shells ............................................. ............................................................................................ 550.2.1 Steel shell end plates ............................................................................................................................. 506.2.2.2
or special provisions specify otherwise. Use seamless cylindrical tubes or cylindrical tubes with a straight or spiral welded seam. Revise 550.2.2(4) to require waterti ght welds for pile shell end plates.
exceed the pile outside diameter by more than 3/4 inch unless the plans show otherwise. Also ensure that shell end plate welds are watertight . 550.2.3 Precast Concrete Piles
following tolerances: Cross-sectional dimensions .................................... ............................................................... ............. +/- 1/8 inch Chamfers, miters, bevels, and radii ........................... ............................................................... .......... +/- 1/8 inch Pre-stressing st eel location .................................. ............................................................... ................ +/- 1/8 inch Length ............................................................... ....... +/- 1/8 inch per 10 feet o f length, not to exceed +/- 1 /2 inch Variation from true planeal ong the long axis ........... +/- 1 /8 inch per 10 feet of length, not to exceed +/- 1/2 inch
developed their full design strength. Support during transport at designated lifting or supporting points or provide additional support as t he fabricator recommends. Lif t at points the plans show using fabric or braided wire rope slings or other device that will not damag e the pile surface or corners. Store on supports positioned, at a minimum, at designated lifting or sup porting points.
Effective with the December 2018 Letting 316 2019 Standard Spec ifications 550.2.4 Pile Points
550.3Construction
550.3.1 General
otherwise.
units. Do not drive test or production piles until excavation for that unit is complete. Remove material after driving piles as required to reestablish the correct elevation within the substructure footing limits before placing concrete.
show. Ensure that trestle bent piles, concrete encased pile ben ts, and piles within mechanically stabilized earth walls are withi n 3 inches of the plan position after driving and that pile cap placement does not adversely affect pile res istance. Ensure that other pi les are within 6 inches of the plan position after driving. Do not damage piles attempting to corre ct for misalignment.
required minimum tip elevation . Do not suspend driving operatio ns for more than 3 hours without the engineer's approval.
or start at the outside row and pr oceed progressively across th e group. Re-drive piles pushed up 0.25 inch or more using engineer-approved equipment and methods.
Causes for rejecting a pile include but are not limited to the following: - Piles placed out of position or misaligned vertically by more than the specified tolerance. - Piles with damage such as bends , breaks, kinks, deformation, cracking, or spalling resulting from internal defects, improper handling, or improper driving.
corrective action. 550.3.2 Ordering Piles
resistance the plans show for each pile. Furnish test piles of the length the plans show. Order production piles based on test pile driving results. 550.3.3 Required Lengths 550.3.3.1 Steel Piles and Pile Shells
piles greater than 20 feet long through 50 feet long, furnish p iles with no more than two shop or field splices. For piles gr eater than 50 feet long, furnish piles wit h no more than four shop or field splices.
greater than 50 feet long, furnish piles with no more than four shop or field splices.
needed to achieve required driving resistance. 550.3.3.2 Precast Concrete Piles
through 120 feet long, furnish p iles with no more than one splice. For piles greater than 120 feet long, conform to splicing requirements the plans show or special provisions specify. 550.3.4 Splices 550.3.4.1 Steel Piles and Pile Shells 550.3.4.1.1 General
proposed splicing details to the engineer for approval. Ensure that splices transfer t he full pile or pile shell strength in compression, tension, and bending. Ensure tha t pile shell splices are watertight. Except as allowed for oil field pipe, do not use mechanical spl ices.
arc welding (SMAW) for welds on portions of piles that will be above grade in service.
Effective with the December 2018 Letting 317 2019 Standard Spec ifications Revise 550.3.4.1.1 to require an inspector from the cont ractor's current field welding plan described in (DT2337).
1 . Designate an inspector listed in the current contractor field w elding plan described in department form DT2337.
in the permanent project record. 550.3.4.1.2 Steel Oil Field Pipe Piling
Code-Steel. Ensure that the rings allow the joint to contract freely as the weld cools. Make tack welds the smallest size necessary to hold the pipe ends in alignment for welding.
sides of the weld as follows: - CE less than 0.35: heat to 100 F. - CE greater than or equal to 0. 35 and less than or equal to 0. 45: heat to 175 F. - CE greater than 0.45 and less than or equal to 0.50: heat to 300 F.
550.3.4.2 Precast Concrete Piling
550.3.5 Driving Equipment 550.3.5.1 General
blow count of 30 blows/foot and wi th a minimum rated hammer ene rgy of 12,500 ft-lbs.
driving resistance and tip elev ation. Do not drive piles until the engineer approves the driving equipment.
least 30 days before driving piles. Resubmit DT3550 if proposing changes to a previously approved pile driving system.
cause insufficient energy transfer or damage the pile. Do not r eturn a component to service until the engineer determines that it has been satisfactorily repaired or adjusted. 550.3.5.2 Hammers
the engineer approves. Re-strike p iles driven with vibratory ha mmers with an impact hammer to determine the required driving resistance.
visually during driving. Provide a hammer manufacturer's chart equating stroke to equivalent energy.
ground level. Provide a chart, ca librated to actual hammer perf ormance, certifying the bounce chamber pressure that equates to either equivalent energy or st roke. At the beginning of pile driving, provide a hammer calibration ch art that is less than 90 days old and recalibrate and provide a new certified chart at least every 90 calendar days during driving operations.
manufacturer’s specified volume and pressure under working conditions and have easily accessible pressure gauges. Also ensure that the hammer striking parts of air or steam hammers weigh at least 2750 pounds and exceed the weight of the helmet plus pile being driven. 550.3.5.3 Hammer Cushions
prevent hammer or pile damage and ensure uniform driving behavi or. Use materials conforming to the hammer manufacturer’s specificati ons except do not use wood, wire rope, or asbestos. Use a manufacturer recommended striker plate to ensure uniform compre ssion within the cushion. Remove the cushion for engineer inspection when project pile driving b egins and after each 100 hours of driving. Replace when the cushio n is less than 75 percent of it s original thickness.
Effective with the December 2018 Letting 318 2019 Standard Spec ifications 550.3.5.4 Helmets
between the hammer, helmet, and pile. Do not use free-swinging helmets. 550.3.5.5 Pile Cushions
pre-cast concrete pile. Provide 4-inch or thicker cushions shaped to match the top of the pile. Replace when less than 50 percent of its original thickness or if it be gins to burn. Submit requests to use cushions made of materials other than wood to the engineer for review and approval. 550.3.5.6 Leads
freedom of movement while maintaining a concentric impact under each hammer blow.
alignment during driving using braces or other supports and pro vide a pile gate at the bottom of the leads.
550.3.5.7 Followers
pile to the required depth or ele vation. Ensure that using foll owers does not damage the piles. 550.3.5.8 Water Jets
Use enough jets with enough water volume and nozzle pressure to freely erode material next to the pile without affecting lateral stability of the completed pile. Use equipment capable of operating two 3/4-inch nozzles simultaneously w ith 100 or more psi pressure a t each nozzle. 550.3.6 Driving Resistance
modified Gates formula as follows: P = (0.875 x E1/2 x log(10/s)) - 50 where: P = Nominal resistance in tons. E = Energy produced by the hammer per blow in foot-pounds. s = Average penetration in inches per blow for the final 10 to 20 blows. For piles driven to a predominantly end bearing condition, comp ute over a maximum distance of 1 inch.
achieved sooner. Drive beyond tha t elevation if necessary to al so achieve required driving resistance. 550.3.7 Pile Redriving
or to the required driving resistance whichever occurs sooner. If required driving resistance is not obtained in the plan length, allow the pile to set up for 24 ho urs or more, then restrike. Determine the required driving resistance using the first 10 hammer blows during restrike. If required driving resistance is still not obtained , splice on additional length i f needed, and drive the pile an additional 10 feet, or to the depth the enginee r directs, and restrike after allowing the pile to set up for another 24 hours or more. Repeat th is process until the required driving r esistance is obtained. After obtaining the required driving resistance, drive the other piles in the subst ructure to the same tip elevation.
striking another pile a minimum of 20 blows befor e restriking. 550.3.8 Test Piles
show, to the required minimum tip elevation. Complete excavation for the associated substructure unit before driving test p iles. Use the same driving system as will be used to drive the production piles. Do not drive any production piles fo r the associated substructure unit until all test piles are driven.
Effective with the December 2018 Letting 319 2019 Standard Spec ifications 550.3.9 Pre-Boring 550.3.9.1 General
boring not required under the contract to the engineer for revi ew and approval. Do not impair the capacity of in-place piles or damage adjacent structures by pre -boring operations. 550.3.9.2 Pre-Boring in Unconsolidated Materials
a diameter approximately equal to the greatest diagonal pilese ction dimension. Increase the diameter as necessary for pile installation if subsurface obstructions a re encountered.
until the pile is placed in the pre-bore hole. After driving, b ackfill around the pile with sand or other engineer-approved material and dispose of excess material. 550.3.9.3 Pre-Boring in Rock or Consolidated Materials
shapes, pre-bore holes at least one inch larger than the greate st diagonal pile section dimension.
the rock or consolidated material surface. Clear debris from th e pre-bore hole before installing the pile.
grout. Remove the casing, backfill the piles with sand or other engineer-approved material, and dispose of excess material.
550.3.10 Pile Points
550.3.11 Finishing Piles 550.3.11.1 General
before placing concrete. Pile cut-offs become the contractor's property.
footing elevation. Fill any voi d below this elevation with engi neer-approved material or install a barrier acceptable to the engineer at or below this elevation. 550.3.11.2 Cast-in-Place Concrete
concrete under freezing conditions without the engineer's approval.
concrete placement r eaches the lower limi ts of that reinforceme nt.
continuous operation at a rate t hat causes no air pockets or co ld joints. For pile shells with an inside diameter greater than 16 inches, p lace concrete with a tremie o r downspout within the shell. Fill the shell completely with concrete and consolidate to a depth as gr eat as practicable with a mechanical vibrator or by other e ngineer-approved method.
requirement cannot be met, suspen d pile driving operations until minimum concrete cures times are met or minimum compressive str engths are achieved. If using hig h early strength concrete, the minimum cure time is 3 days. If using a grade A concrete, the m inimum cure time is 14 days. For A- FA, A-S, A-T, A-IS, A-IP, and A-IT concrete, the minimum cure time is 7 days. If using strength, do not resume driving until achieving a compressive strength of 2500 psi or more, determined as specified in 502.3.4.2 . 550.3.11.3 Painting
work from the top of the pile to 4 feet or more below the strea mbed or ground line. Ensure that painted areas are fully cured before driving.
Repair damaged paint exposed above either the water or ground line.
Effective with the December 2018 Letting 320 2019 Standard Spec ifications 550.4 Measurement
as the length of piling driven and left in place below the cuto ff elevation.
measured from the footing base to the depth the plans show or e ngineer directs.
completed. The department will no t measure splices for producti on or test piles fabricated to plan length or more than 1 splice per 20 linear feet of pile length in excess of the plan length.
may be multiple res trikes per pile.
550.5Payment
550.5.1 General
items: ITEM NUMBER DESCRIPTION UNIT
550.0010 Pre-Boring Unconsolidated Materials LF
20 Pre-Boring Rock or C onsolidated Materials LF
550.0500 Pile Points EACH
550.0600 Pile Redriving EACH
550.1100 - 1500 Piling Steel HP (size) LF
550.2100 - 500 Piling CIP Concrete (size) (shell thickness) LF
550.3100 - 3500 Piling Precast Concrete (size) LF
550.3810 - 3816 Pile Splices Precast Concrete (size) EACH
furnishing; installing, and removing casing; for backfilling; a nd for disposing of excess material. The department will not pay for pre-bo ring the contract does not re quire or for repairing damage to adjacent structures caused by the contractor's pre-boring operations.
resistance including associated delay, movement of equipment, a nd mobilization costs.
550.5.2 Piling
piles; for re-driving heaved up p iles; for concrete; for painting; and for excavating material within the footing perimeter heaved up by pile driving operations.
feet of other piling types for splices under the Pile Splices a dministrative item. The department will not pay for splices made between the pile tip and the plan length. For splices made beyond the plan length, the department will pay for a maximum of one splice for each 30 feet or fraction of 30 feet beyond plan length. The departmen t will only pay for splicing i f piles conform to the following:
or for a quantity change under 104.2.2.4.3 for the Piling bid items. Inst ead the department will adjust pay under the Piling Quantity Vari ation administrative item if the total driven length of each size is less than 85 percent of, or more than 115 percent of the contract quantity as follows: PERCENT OF CONTRACT LENGTH DRIVEN PAY ADJUSTMENT < 85 ( 85% contract length - driven length ) x 20% unit price > 115 ( driven length - 115% contract length ) x 5% unit price
Effective with the December 2018 Letting 321 2019 Standard Spec ifications Part 6 Incidental Construction
Effective with the December 2018 Letting 322 2019 Standard Spec ifications Section 601 Concrete Curb and Gutter
601.1Description
reinforcement.
601.2Materials
Joint filler .................................................. ................................................................................................ 415.2.3
in 716. Provide QMP for class II ancillary concrete as specified in 716.
601.3Construction
601.3.1 General
ancillary concrete. Repair cracke d concrete as the engineer dir ects. 601.3.2 Preparing the Foundation
required for placing concrete. Remove and replace soft or unsui table material with suitable material. Compact thoroughly and finish the foundation or material underlying the proposed curb, gutter, or curb & gutter to a firm, true surface . Thoroughly moisten the foundation immediately before placing the concrete.
thickness, and section the plans show.
& gutter at the locations, thickn ess, and section called for.
constructed as specified for underdrains in 612, where the plans show or the engineer directs. 601.3.3 Forms
displacement during depositing and consolidating the concrete. Use surfaced planks for wood forms at least 2-inch nominal thickness stock, except for sharply curved sections. Use metal forms of engineer- approved section. Use forms tha t are the full depth of the required curb, gutter, or curb & gutter sections and designed to allow secure fastening. If used, const ruct and shape face boards, so that their lower edge conforms to the lines and radius shown by the cross-section for the pertinent structure the plans show. For curves of 100-foot radius or less, use flexible or curved forms of proper radius. Clean and oil forms before placing concrete against them. 601.3.4 Placing Concrete
resulting curb, gutter or curb & gutter shall equal or exceed that produced by forming.
process, deposit the concrete in the forms to the proper depths , spade against the forms, and consolidate thoroughly. Use mechanical vibration for concrete with slump less than 2 inches. After consolidation strike off, and finish to the required section.
gutter, to adjoining concrete pavement by placing specified tie bars if and as the plans show.
Use only cast-in-place tie bars in construction joints between pavement and curb, gutter, or curb & gutter placed under the contract.
the curb, gutter, or curb & gu tter directly opposite constructi on or contraction joints in adjoining concrete pavement and at the requi red spacing in curb, gutter, or curb & gutter adjoining asphaltic pavement. Space joints between 6 feet and approximately 20 feet apart, as the engineer directs.
after the concrete sets suffici ently to prevent raveling during sawing, and before shrinkage cracking takes place. If this method resu lts in random c racking, then form an induced plane of weakness.