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General Requirements (01000-01999)

1000MATERIAL DETAILS

NE · 2017 Standard SpecificationsBook pages 799806View official source ↗

- 765 - DIVISION 1000 -- MATERIAL DETAILS 1001 – GENERAL MATERIALS DEFINITIONS AND REQUIREMENTS . 773

1001.01 General ............................................................................... 773

1001.02 Certified Tests .................................................................... 773

1001.03 Department ’S Approved Products List ............................. 774

1001.04 Visual Acceptance .............................................................. 774

1002 -- PORTLAND CEME NT CONCRETE ............................................. 775

1002.01 Description ......................................................................... 775

1002.02 Material Characteristics ................................................... 775

1002.03 Procedures ......................................................................... 778

1002.04 Acceptance Requirements ................................................. 782

1003 -- FLOWABL E FILL ......................................................................... 786

1003.01 Description ......................................................................... 786

1003.02 Material Characteristics .................................................. 786

1003.03 Acceptance Requirements ................................................. 786

1004 -- PORTLAND CEMENT .................................................................. 787

1004.01 Description ......................................................................... 787

1004.02 Material Characteristics .................................................. 787

1004.03 Procedures ......................................................................... 787

1004.04 Acceptance Requirements ................................................. 788

1004.05 Sampling and Testing Requirements .................................. 789

1005 -- WATER FOR CONCRETE ........................................................... 790

1005.01 Description ......................................................................... 790

1005.02 Material Characteris ........................................................ 790

1006 -- CALCIUM CHLORIDE .................................................................. 791

1006.01 Description ......................................................................... 791

1006.02 Material Characteristics .................................................. 791

1006.03 Acceptance Requirements ................................................. 791

1007 -- CHEMICAL AD MIXTURES .......................................................... 792

1007.01 Description ......................................................................... 792

1007.02 Material Characteristics .................................................. 792

1007.03 Procedures ......................................................................... 793

1008 -- FLY ASH ....................................................................................... 794

1008.01 Description ......................................................................... 794

1008.02 Material Characteristics .................................................. 794

1008.03 Procedures ......................................................................... 794

1008.04 Acceptance Requirements ................................................. 795

1009 -- SILICA FUME ............................................................................... 796

1009.01 Description ......................................................................... 796

1009.02 Material Characteristics .................................................. 796

1009.03 Procedures ......................................................................... 796

1009.04 Acceptance Requirements ................................................. 796

1010 -- WHITE OPAQUE POLYETHYLENE FILM AND WHITE BURLAP- POLYETHYLENE SHEET FO R CURING CONCRE TE ............................ 797

1010.01 Description ......................................................................... 797

1010.02 Material Characteristics .................................................. 797

1010.03 Acceptance Requirements ................................................. 797

1011 -- BURLAP FOR CURI NG CONCRETE .......................................... 798

1011.01 Description ......................................................................... 798

1011.02 Material Characteristics .................................................. 798

1011.03 Acceptance Requirements ................................................. 798

- 766 - 1012 -- LIQUID MEMBRANE-FOR MING COMPOUNDS FOR CURING CONCRETE .............................................................................................. 799

1012.01 Description ......................................................................... 799

1013 -- BITUMINOUS LIQUID COMPOUNDS FOR CURING CONCRETE .................................................................................................................. 800

1013.01 Description ......................................................................... 800

1013.02 Material Characteristics .................................................. 800

1013.03 Acceptance Requirements ................................................. 800

1014 -- JOINT SEALIN G FILLER ............................................................. 801

1014.01 Description ......................................................................... 801

1014.02 Material Characteristics .................................................. 801

1014.03 Packaging ............................................................................ 803

1014.04 Acceptance Requirements ................................................. 803

1015 -- PREFORMED J OINT FILLER ...................................................... 805

1015.01 Description ......................................................................... 805

1015.02 Material Characteristics .................................................. 805

1015.03 Procedures ......................................................................... 805

1015.04 Acceptance Requirements ................................................. 805

1016 -- PREFORMED POLYCHLOROPRENE ELASTOMERIC JOINT SEALS ...................................................................................................... 806

1016.01 Description ......................................................................... 806

1016.02 Material Characteristics .................................................. 806

1016.03 Acceptance Requirements ................................................. 806

1017 -- CAULKING COMPOUND ............................................................. 807

1017.01 Description ......................................................................... 807

1017.02 Material Characteristics .................................................. 807

1017.03 Acceptance Requirements ................................................. 807

1018 -- EPOXY COMPOUNDS AND ADHESI VES ................................... 808

1018.01 Description ......................................................................... 808

1018.02 Material Characteristics .................................................. 808

1018.03 Procedures ......................................................................... 808

1018.04 Acceptance Requirements ................................................. 809

1019 -- SEALING CO MPOUNDS ............................................................. 810

1019.01 Description ......................................................................... 810

1019.02 Material Characteristics .................................................. 810

1019.03 Procedures ......................................................................... 810

1019.04 Acceptance Requirements ................................................. 811

1020 -- STEEL BARS FOR CONCRETE REINFORCEMENT .................. 812

1020.01 Description ......................................................................... 812

1020.02 Material Characteristics .................................................. 812

1020.03 Acceptance Requirements ................................................. 812

1021 -- EPOXY COATED REIN FORCING ST EEL ................................... 813

1021.01 Description ......................................................................... 813

1021.02 Material Characteristics .................................................. 813

1021.03 Procedures ......................................................................... 814

1021.04 Acceptance Requirements ................................................. 816

1022 -- DOWEL BARS.............................................................................. 817

1022.01 Description ......................................................................... 817

1022.02 Acceptance Requirements ................................................. 817

1023 -- COLD-DRAWN STEEL WIRE FOR CONCRETE REINFORCEME NT ................................................................................... 818

1023.01 Description ......................................................................... 818

1023.02 Acceptance Requirements ................................................. 818

- 767 - 1024 -- WELDED STEEL WIRE FABRIC FOR CONCRETE REINFORCEME NT ................................................................................... 819

1024.01 Description ......................................................................... 819

1024.02 Acceptance Requirements ................................................. 819

1025 -- STEEL WIRE FOR PREST RESSED CONCRETE UNITS ........... 820

1025.01 Description ......................................................................... 820

1025.02 Acceptance Requirements ................................................. 820

1026 -- STEEL STRAND FOR PREST RESSED CONCRETE UNITS ...... 821

1026.01 Description ......................................................................... 821

1026.02 Acceptance Requirements ................................................. 821

1027 -- DEFORMED METAL CENTER JOINT AND METAL KEYWAY .. 822

1027.01 Description ......................................................................... 822

1027.02 Acceptance Requirements ................................................. 822

1028 -- SUPERPAVE ASPHAL TIC CONCRE TE ..................................... 823

1028.01 Description ......................................................................... 823

1028.02 Material Characteristics .................................................. 825

1028.03 Acceptance Requirements ................................................. 830

1029 – PERFORMANCE GR ADED BINDE R ........................................... 841

1029.01 Description ......................................................................... 841

1029.02 Material Characteristics .................................................. 842

1029.03 Procedure ........................................................................... 843

1030 -- LIQUID ASPHALTS ...................................................................... 850

1030.01 Description ......................................................................... 850

1030.02 Material Characteristics .................................................. 850

1030.03 Procedures ......................................................................... 850

1030.04 Acceptance Requirements ................................................. 850

1031 -- EMULSIFIED ASPH ALT (ANIONIC) ............................................ 851

1031.01 Description ......................................................................... 851

1031.02 Material Characteristics .................................................. 851

1031.03 Acceptance Requirements ................................................. 853

1032 -- EMULSIFIED ASPH ALT (CATIONIC) .......................................... 854

1032.01 Description ......................................................................... 854

1032.02 Material Characteristics .................................................. 854

1032.03 Acceptance Requirements ................................................. 857

1033 -- AGGREG ATES............................................................................. 858

1033.01 Description ......................................................................... 858

1033.02 Material Characteristics .................................................. 858

1033.03 Procedures ......................................................................... 868

1033.04 Acceptance Requirements ................................................. 869

1034 -- SOIL BINDER ............................................................................... 870

1034.01 Description ......................................................................... 870

1034.02 Material Characteristics .................................................. 870

1034.03 Sampling and Testing Procedures ..................................... 870

1034.04 Acceptance Requirements ................................................. 870

1035 -- CORRUGATED METAL PI PE ...................................................... 871

1035.01 Description ......................................................................... 871

1035.02 Material Characteristics .................................................. 871

1035.03 Acceptance Requirements ................................................. 871

1036 -- METAL FLARED-E ND SECTION S .............................................. 872

1036.01 Description ......................................................................... 872

1036.02 Material Characteristics .................................................. 872

1036.03 Acceptance Requirements ................................................. 872

- 768 - 1037 -- REINFORCED CONCRETE PIPE, MANHOLE RISERS, AND FLARED-END SEC TIONS ........................................................................ 873

1037.01 Description ......................................................................... 873

1037.02 Material Characteristics .................................................. 873

1037.03 Acceptance Requirements ................................................. 874

1038 -- PLASTI C PIPE .............................................................................. 875

1038.01 Description ......................................................................... 875

1038.02 Material Characteristics .................................................. 875

1038.03 Acceptance Requirements ................................................. 876

1039 -- DUCTILE IRON PIPE ................................................................... 877

1039.01 Description ......................................................................... 877

1039.02 Acceptance Requirements ................................................. 877

1040 -- STEEL PIPE AND ST RUCTURAL T UBING................................. 878

1040.01 Description ......................................................................... 878

1040.02 Acceptance Requirements ................................................. 878

1041 -- DRAIN TILE .................................................................................. 879

1041.01 Description ......................................................................... 879

1041.02 Acceptance Requirements ................................................. 879

1042 -- STRUCTURAL PL ATE PIPE ........................................................ 880

1042.01 Description ......................................................................... 880

1042.02 Acceptance Requirements ................................................. 880

1043 -- FLAP GATES ............................................................................... 881

1043.01 Description ......................................................................... 881

1043.02 Material Characteristics .................................................. 881

1043.03 Acceptance Requirements ................................................. 881

1044 -- BAR GRATES FOR FLAR ED END SECTIONS........................... 882

1044.01 Description ......................................................................... 882

1044.02 Material Characteristics .................................................. 882

1044.03 Acceptance Requirements ................................................. 882

1045 -- STRUCTURAL STEEL ................................................................. 883

1045.01 Description ......................................................................... 883

1045.02 Material Characteristics .................................................. 883

1045.03 Steel Plate Substitution ................................................... 883

1046 -- END WELDED STUDS ................................................................. 884

1046.01 Description ......................................................................... 884

1047 -- WELDING ELECTR ODES AND FLU XES .................................... 885

1047.01 Description ......................................................................... 885

1047.02 Material Characteristics .................................................. 885

1048 -- STEEL FO RGINGS ...................................................................... 886

1048.01 Description ......................................................................... 886

1048.02 Acceptance Requirements ................................................. 886

1049 -- COLD-FINISHED BARS AND SHAFTI NG ................................... 887

1049.01 Description ......................................................................... 887

1049.02 Acceptance Requirements ................................................. 887

1050 -- STEEL CA STINGS ....................................................................... 888

1050.01 Description ......................................................................... 888

1050.02 Acceptance Requirements ................................................. 888

1051 -- IRON CASTINGS .......................................................................... 889

1051.01 Description ......................................................................... 889

1051.02 Acceptance Requirements ................................................. 889

1052 -- GALVANIZED SHEET METAL..................................................... 890

1052.01 Description ......................................................................... 890

1052.02 Acceptance Requirements ................................................. 890

- 769 - 1053 -- SHEET ZINC ................................................................................. 891

1053.01 Description ......................................................................... 891

1053.02 Acceptance Requirements ................................................. 891

1054 -- SHEET ALUMINUM ...................................................................... 892

1054.01 Description ......................................................................... 892

1054.02 Acceptance Requirements ................................................. 892

1055 -- SHEET LEAD ............................................................................... 893

1055.01 Description ......................................................................... 893

1055.02 Acceptance Requirements ................................................. 893

1056 – STEEL SHEET PILES AND SHEET PILE CO RNERS ................. 894

1056.01 Description ......................................................................... 894

1056.01 Acceptance Requirements ................................................. 894

1057 -- LOW CARBON STEEL FASTENERS .......................................... 895

1057.01 Description ......................................................................... 895

1057.02 Material Characteristics .................................................. 895

1057.03 Acceptance Requirements ................................................. 895

1058 -- HIGH TENSILE BOLTS, NUTS, AND WASHERS ....................... 896

1058.01 Description ......................................................................... 896

1058.02 Material Characteristics .................................................. 896

1058.03 Acceptance Requirements ................................................. 897

1058.04 Documentation .................................................................... 901

1058.05 Shipping ............................................................................... 902

1059 -- ZINC COATING ON HARDWARE ................................................ 903

1059.01 Description ......................................................................... 903

1059.02 Material Characteristics .................................................. 903

1059.03 Acceptance Requirements ................................................. 903

1060 -- GALVANIZED CA BLE CLAMPS ................................................. 904

1060.01 Description ......................................................................... 904

1060.02 Acceptance Requirements ................................................. 904

1061 -- REPAIR OF DAMAGED METALLIC COAT INGS ........................ 905

1061.01 Description ......................................................................... 905

1061.02 Material Characteristics .................................................. 905

1062 -- ZINC-COATED AND ALUMINUM-COATED STEEL WIRE STRAND .................................................................................................................. 908

1062.01 Description ......................................................................... 908

1062.02 Material Characteristics .................................................. 908

1062.03 Acceptance Requirements ................................................. 908

1063 -- ZINC-COATED AND ALUMINUM-COATED CARBON STEEL WIRE ......................................................................................................... 909

1063.01 Description ......................................................................... 909

1063.02 Material Characteristics .................................................. 909

1063.03 Acceptance Requirements ................................................. 909

1064 -- FENC ES ....................................................................................... 910

1064.01 Description ......................................................................... 910

1064.02 Material Characteristics .................................................. 910

1064.03 Acceptance Requirements ................................................. 913

1065 -- POLYSTYRENE BO ARD FILLERS ............................................. 914

1065.01 Description ......................................................................... 914

1065.02 Material Characteristics .................................................. 914

1065.03 Acceptance Requirements ................................................. 914

1066 -- W-BEAM AND THRIE- BEAM GUARDR AIL ................................ 915

1066.01 Description ......................................................................... 915

1066.02 Material Characteristics .................................................. 915

- 770 - 1066.03 -- ACCEPTANCE REQUIREMENTS ................................................. 915 1067 -- STEEL GUARDRAIL POSTS AND SPECIAL POSTS ................. 916

1067.01 Description ......................................................................... 916

1067.02 Material Characteristics .................................................. 916

1067.03 Acceptance Requirements ................................................. 916

1068 -- ELASTOMERIC BEARINGS AND LAMINATED BEARING PADS .................................................................................................................. 917

1068.01 Description ......................................................................... 917

1068.02 Acceptance Requirements ................................................. 917

1069 -- TEMPORARY PAVEM ENT MARKING ........................................ 918

1069.01 Description ......................................................................... 918

1069.02 Material Characteristics .................................................. 918

1069.03 Acceptance Requirements ................................................. 919

1070 -- HIGHWAY SIGNS ......................................................................... 920

1070.01 Description ......................................................................... 920

1070.02 Material Characteristics .................................................. 920

1070.03 Acceptance Requirements ................................................. 922

1071 -- POSTS AND FASTENERS FOR HIGHWAY SIGNING ................ 923

1071.01 Description ......................................................................... 923

1071.02 Material Characteristics .................................................. 923

1071.03 Acceptance Requirements ................................................. 925

1072 -- REFLECT ORS .............................................................................. 926

1072.01 Description ......................................................................... 926

1072.02 Material Characteristics .................................................. 926

1072.03 Specific Intensity ................................................................ 926

1072.04 Color .................................................................................. 927

1072.05 Packaging and Delivery ...................................................... 927

1072.06 General ............................................................................... 927

1072.07 Tests .................................................................................... 927

1072.08 Acceptance Requirements ................................................. 927

1073 -- ROADWAY LIGHTING, SIGN LIGHTING, AND TRAFFIC SIGNALS .................................................................................................................. 928

1073.01 Description ......................................................................... 928

1073.02 Material Characteristics .................................................. 928

1073.03 Acceptance Requirements ................................................. 956

1074 -- GABIONS AND RE VET MATTRESSES ...................................... 957

1074.01 Description ......................................................................... 957

1074.02 Material Characteristics .................................................. 957

1074.03 Acceptance Requirements ................................................. 957

1075 -- TIMBER AN D LUMBER ............................................................... 958

1075.01 Description ......................................................................... 958

1075.02 Material Characteristics .................................................. 959

1075.03 Fence Post and Brace Requirements ................................. 960

1075.04 Round Guardrail Posts and Offset Blocks ..................... 961

1075.05 Sawn Wood Guardrail Posts and Offset Blocks for Safety

BEAM GUARDRAIL AND GUARDRAIL TERMINAL SYSTEMS ............................ 963

1075.06 Sign Post Requirements ..................................................... 964

1075.07 Acceptance of Timber and Lumber ..................................... 964

1076 -- WOOD PR ESERVATIVES ........................................................... 967

1076.01 Description ......................................................................... 967

1076.02 Material Characteristics .................................................. 967

1076.03 Acceptance Requirements ................................................. 967

1077 -- PAINTS AND PROT ECTIVE COATIN GS .................................... 968 - 771 - 1077.01 -- DESCRIPTION ......................................................................... 968

1077.02 Material Characteristics .................................................. 968

1077.03 Acceptance Requiremenets ................................................ 968

1078 -- RECYCLED ASPHALT SHINGLES FOR USE IN ASPHALTIC CONCRETE .............................................................................................. 969

1078.01 Description ......................................................................... 969

1078.02 Material Characteristics .................................................. 969

1078.03 Construction Requirements .............................................. 969

1078.04 Basis of Payment ................................................................ 969

1079 -- SLAG CEMENT FOR USE IN CONCRETE AND MORTARS ...... 971

1079.01 Description ......................................................................... 971

1079.02 Material Characteristics .................................................. 971

1079.03 Procedures ......................................................................... 971

1079.04 Acceptance Requirements ................................................. 971

1080 -- WARM MIX ASPHALT ................................................................. 973

1080.01 Description ......................................................................... 973

1080.02 Material Requirements ...................................................... 973

1080.03 Construction Methods ....................................................... 973

1080.04 Method of Measurement and Basis of Payment ................ 974

1081 -- ASPHALT DENS ITY GAUGE ...................................................... 975

1080.01 Description ......................................................................... 975

1081.02 Material Requirements ...................................................... 975

1081.03 Testing Method ................................................................... 975

1082 -- ASPHALT CONCRETE LONGITUDINAL JOINT DENSITY TESTING ................................................................................................... 977

1082.01 Description ......................................................................... 977

1082.02 Equipment ............................................................................ 977

1082.03 Testing ................................................................................. 977

1082.04 Method of Measurement ..................................................... 978

1082.05 Basis of Payment ................................................................ 978

- 772 - - 773 - SECTION 1001 -- GENERAL MATERIALS DEFINITIONS AND REQUIREMENTS

1001.01 General

1.Materials used in Department contracts shall meet the requirements described in Division 1000.
2.The Department has five me thods of accepting material characteristics that are incorporat ed into the project. The methods of acceptance are listed below:
a.Sample/Test b. Certification of Test (COT) c. Certification of Compliance (COC) d. Department’s Approved Products List e. Visual 3. Descriptions of the methods of acceptance listed above are described in the following sections.
4.Material characteristics may be accepted using one or more methods of acceptance, with the ex ception of the Department’s Approved Products List.

1001.02 Certified Tests

1.Most certified tests, sa mpling frequencies, and material certifications are identifie d and their procedures outlined in the Department’s Materials Sampling Guide and the Standard Method of Tests .
2.The contract shal l identify other certific ation tests which are required and the number of copies of certification reports to provide.
3.Sample and Tests: This method of acceptance is when a material is accepted based on physical tests char acteristics, conducted by a qualified laboratory, as described in the associated material specifications.
4.Certificate of Compliance (COC ): Certificate of Compliance shall state that the material or item meets all requirements defined for the project. Each COC will include all pertinent data for the materials represented by the certificate.
a.COC shall be signed by the manufacturer's authorized representative and indicate the representative's job title.
5.Certificate of Test s (COT): Manufacturer’s Ce rtificate of Tests shall show the required test results and certify that they are correct. In some instances, such as steel for reinforcem ent, the process of manufacture must also be shown.
a.COT shall be signed by the manufacturer's authorized representative and indicate the representative's job title.
6.Manufacturer's certified test s, reports, and certificates of compliance shall show:
a.The project number.
b.The name of the Contractor.
c.Data analyzed (reports only).
Source: Nebraska Standard Specifications for Highway Construction, 2017 Edition. Pages 799806 of 1,048.