a.Samples. The Contractor must submit at least 30 days prior to zinc metalizing application a steel plate approximately 12" x 12" to which zinc coating has been deposited to the specified thickness, (as checked with a fixed probe gauge), for acceptance by the Engineer as to grain size and texture of the sprayed metal. Su ch plate will be used to determine the acceptance of 8−164 the finished job. These plates shall be prepared by the same profiling process and have the same surface profile as the steel surface to be thermally sprayed. In the event the Contractor's production coating is inferior to the sample, he shall be required to correct the coating by an acceptable repair method and do a job comparable to the specimen submitted.
b.Qualification/Certifications. The Contractor is responsible for providing certification for each journeyman applicator to the inspector prior to production assignment. The inspector shall review the certification provi ded by the Contractor. If in the course of the work a certified journeyman applicator's work is not considered satisfactory, the Contractor may be requested to recertify or replace that particular journeyman applicator. If rece rtification is required, it shall be accomplished by the following procedure under the direction of the inspector. Recertification shall be conducted in a suitable location removed from the area of ongoing work operations. The qualifying test for recertification shall consist of the journeyman applying the coating system to the test panel in accordance with the requirement of the application procedure(s), and shall include at a minimum: Installation of the thermal spray system in accordance with the manufacturer's recommendations. Adjusting the system operating parameters in accordance with the manufacturer's recommendations. Apply a steady and even application of sprayed metal to a right-angle joint in order to avoid an excessive buildup in the fillet area. Repair of defect made by means of a hammer and chisel in the test panel.
c.Quality Control (Process Control). In addition to the general process control requirements of the Contract, the following specific process control items shall be required. Technical supervision will be required for shop and field applications. Daily logs of air and surface temperature, dew point and relative humidity shall be maintained. The surface profile of each beam will be measured using Testex (or equal) r eplica tape and retained. This shall be made available to the State inspector on request.
d.Safety and Health. Employees required to enter confined spaces where the work is being conducted shall be instructed as to the nature of the hazards involved, the necessary precautions to be taken, and in the use of protective and emergency equipment required. All pertinent OSHA regulations shall apply. 827.04 METHOD OF MEASUREMENT. "Thermal Sprayed Zinc Coating" will be measured by the number of square feet of steel actually sprayed in accordance with the Plans and/or as directed by the Engineer. 8−165827.05 BASIS OF PAYMENT. The accepted quantity of "Thermal Sprayed Zinc Coating" will be paid for at the contract unit price per square feet as listed in the Proposal. The price so-stated constitutes full and complete compensation for all labor, materials, equipment, tools, technical supervision, and all incidentals required to finish the work, complete and accepted by the Engineer. SECTION 828 BRIDGE BEARINGS 828.01 DESCRIPTION. This work consists of furnishing and installing bridge bearings. Bearing types specified in this provision include elastomeric pads, pot and disc bearings and sliding bearings. Other types of bridge bearings, if required, will be specified in the Special Provisions. Included as components of bridge bearings are masonry, sole and shim plates, anchor bolts, elastomeric elements, TFE (teflon) sheets or surfacing, lubricants and adhesives. Bridge bearings shall be fabricated and installed in accordance with the details indicated on the Plans, or as directed by the Engineer, all in accordance with these Specifications. 828.01.1 Elastomeric Pad Bearings. Elastomeric bearings shall include unreinforced pads (consisting only of elastomer) and bearings reinforced with steel or fabric laminates. 828.01.2 Pot and Disc Bearings. Pot and disc bearings provide both rotation in all directions and sliding in those specific directions indicated on the Plans. Rotation is provided by an elastomeric element and sliding is provided by a sheet of polytetrafluoroethylene (TFE). Manufacturers of pot and disc bearings are included in the Department's Approved Materials List. The pot and disc bearings detailed on the Plans are of a conceptual nature only. Minimum bearing capacities are indicated on the tables on the Plans. Bearings fabricated by manufacturers listed in the Department's Approved Materials List or other qualified manufacturers will be accepted. The overall width and/or length of pot and disc bearings must fit within the limits of the concrete beam seats. The overall height of the bearings must be known before the precise beam seat elevation can be determined. Therefore, basic details of the bearings shall be submitted to the Engineer within sixty days after Contract award, all in accordance with the provisions of Subsection 105.02; Plans and Shop Drawings, of these Specifications.