Control of Material
106.1Quality Requirements
1 Provide and use materials that meet the specified requirements. The engineer will use procedures from the Materials Testing Manual , or products listed on the Department’s Qualified Product List (QPL) to determine whether materials meet the requirements.
2 When standard test methods or specifications are referenced in the contract, use methods and specifications in accordance with Subsection 105.3, Conformity with Contract.
3 When the contract refers to a particular product or manufacturer, followed by the phrase “or an approved equal,” the department is establishing a standard of quality, durability, and design; it is not limiting competition. The department will accept products of other manufacturers if they are equal to those specified and the engineer approves in writing.
4 Submit certifications in accordance with Subsection 800.1, Manufactured Product Certifications.
106.2Inspection and Tests at Source of Supply
1 The engineer may inspect materials at their source. Ensure the engineer’s access to relevant areas of the suppliers’ production facilities. Provide facilities to enable sampling of material at no additional cost to the department. Before their incorporation in the work, the engineer may retest materials tested at their source.
106.3Sources, Sites, and Haul Roads
106.3.1 General
1 Provide material sources, stockpile sites, plant sites, and associated haul roads if not designated in the contract as department-furnished.
106.3.2 Department-Furnished
106.3.2.1 General
1 The department may acquire and make available for the contractor’s use, material sources, stockpile sites, plant sites, and haul roads. For material sources, interpret the department’s data from the boring logs in accordance with Subsection 102.5, Examination of Documents and Work Site.
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2 The contractor has the right to determine the equipment and amount of work needed to produce a material that meets the contract requirements. The engineer may specify the location of the procurement of material from any portion of a deposit.
3 Perform the following at no additional cost to the department:
original location was designated by the engineer.
106.3.2.2 Available Material Sources
1 In the contract, the department may show available sources for required materials. The engineer may approve changes from available sources by issuing a “Contract Amendment” (Form E-61). When the contract allows and the contractor elects to use a department- furnished source as a contractor-furnished source, a Contract Amendment is not required. The department will determine the quality of the material from the proposed source in accordance with Subsection 106.3.3.3, Approval of Materials.
2 When the contractor chooses to use a source other than those initially designated as available, excluding commercial sources, the department will pay for quantities up to the specified amount at the contract unit price for the affected pay item(s). The department will consider as incidental the following costs associated with the change:
1.1Overburden storing and placing;
1.2Topsoil storing or placing;
1.3Haul length;
1.4Temporary fence;
1.5Asphalt binder;
1.6Hydrated lime;
1.7Crushed base;
1.8Plant mix pavement;
1.9Seeding, fertilizer, or mulch; and
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1.10Royalty
2.1A change in the type of seed, fertilizer or mulch;
2.2Development costs;
2.3Haul roads;
2.4Erosion control measures; and
2.5Necessary permits, agreements, and environmental clearance
3 The engineer will not approve use of a source not initially designated as available, or its associated haul road(s), before the contractor has submitted copies of the necessary permits and agreements from the owners or land management agency. The engineer will not approve use of a proposed source that is not or has not been commercially active before the contractor has obtained environmental clearances in accordance with Subsection 106.3.3, Contractor- Furnished, and given copies to the engineer before starting work. The contractor is responsible for delays associated with obtaining and using such sources.
106.3.2.3 Mandatory Material Sources
1 When the department designates a source as mandatory, use it.
106.3.2.4 Stockpile Sites, Plant Sites, and Haul Roads
1 In the contract, the department may show available stockpile sites, plant sites, or haul roads. The engineer may approve, in writing, requests to change from available sites and roads to contractor-furnished sites and roads in accordance with the procedures and assessment of additional costs specified in Subsection 106.3.2.2, Available Material Sources, but may not issue a “Contract Amendment” (Form E-61).
106.3.3 Contractor-Furnished
106.3.3.1 General
1 When using commercial or contractor-furnished sources, sites, and haul roads, all associated costs will be considered incidental to the contract. The contractor is responsible for:
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Approval of Materials;
conditions and stipulations in the agreement have been met; and
department-furnished source as a contractor-furnished source and for commercial sources.
106.3.3.2 Environmental Requirements
1 If the proposed site, source, or associated haul road has not been commercially active, provide Environmental Services and the engineer copies of the following documents and clearances:
of the features and activity.
(BLM, WDEQ, etc.), and approved mitigation plans, as appropriate.
physical impacts and the approved mitigation plans, as appropriate. For all proposed activities, provide the following:
3.1A completed copy of the department’s “Environmental Impact Evaluation”
(Form E-15), summarizing the findings.
3.2A copy of the class III cultural resource inventory report, to be completed by
a qualified archaeologist. Include documentation of findings meeting Wyoming State Historic Preservation Office standards, evaluations of eligibility to the National Register of Historic Places (SHPO), and recommendation of no effect or no adverse effects by the proposed activity to any cultural resources located. The department will deny all requests if the cultural resource inventory report has a determination of anything other than no effect or no adverse effects.
.3 A copy of the Aquatic Resources Inventory report, completed by a qualified wetland consultant. Include calculations of the Wetlands or Waters of the US impacts including length area and volume.
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3.4A copy of the Army Corps of Engineers permit, if required.
3.5A copy of the biological assessment if endangered, threatened, or proposed
species, as defined in the Endangered Species Act of 1973, are present in or near the area. The biological assessment must result in a determination of no effect or not likely to adversely affect for all endangered, threatened, and proposed species in or near the area. If the biological assessment results in a may affect or likely to adversely affect determination, the department will not approve the change. The contractor must agree to and implement the terms and conditions of the current Programmatic Biological Opinion issued by the United States Fish and Wildlife Service.
3.6If the project is within the current Sage Grouse habitat as depicted on the
map found on the Wyoming Game and Fish website. Provide documentation demonstrating compliance with the current executive order for Sage Grouse Core Habitat. This includes (1) completing the density disturbance calculation tool analysis (DDCT), (2) implementation of sage grouse stipulations and (3) obtaining sage grouse executive order compliance from the Wyoming Game and Fish.
3.7A copy of approved mitigation plans, if stipulated from the appropriate
regulatory agency.
2 The engineer will review the documents and Environmental Services will provide a written response to the engineer within 30 calendar days of receipt of the information.
106.3.3.3 Approval of Materials
106.3.3.3.1 General
1 Use an AASHTO-accredited laboratory to perform tests for source approval. Do not use materials from a source before the engineer has approved the source. Approval of a material’s source does not constitute approval of the project- specific material produced.
2 Agree with the engineer on a sampling plan. Obtain representative samples in accordance with the procedures in the Materials Testing Manual. Submit the samples to the engineer along with the request to use a contractor- furnished source. I nclude the following:
Wear grading,
Plastic index,
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Liquid limit, and
Soundness (MgSO4), soundness (NaSO4), or both, as required
depth of the pit floor.
3 The department will notify the contractor of its determination within 21 calendar days of receiving the samples and data.
106.3.3.3.2 Commercial Sources
1 The test frequency requirement will be once per year. Submit the information directly to the Materials Program when not being submitted for a specific contract. The engineer may waive the tests for temporary or small quantities of materials.
106.3.4 Reclamation
1 Whether department or contractor furnished, reclaim sites and associated haul roads used for material sources, plant sites, or stockpiling after completing the work. Perform reclamation as follows:
designated to remain.
blend with the surrounding terrain.
106.4Vacant
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106.5Field Laboratory
106.5.1 General
1 Provide, maintain, and equip a field laboratory for the department’s exclusive use at a location directed by the engineer prior to commencing work and for the duration of the contract. Equip the field laboratory with a built in or separate restroom for th e department’s exclusive use, and keep the restroom clean and useable. The department will repair damage due to abuse or negligence by its personnel.
2 Level, block, and tie down the field laboratory when placing.
3 For contracts with multiple operation sites, the engineer may request to move the field laboratory to accommodate project operations.
4 The engineer will inspect field laboratories. The decision to approve or disapprove a field laboratory is independent of the field laboratory’s history of use or approval on prior department contracts. Submit minor deviations to the engineer for approval. The field laboratory remains the property of the contractor after completion of the contract.
106.5.2 EQUIPMENT
106.5.2.1 Field Laboratory Type I
1 Provide a field laboratory with a minimum outside width dimension of 8 ft [2.4 m] and an inside working area of 200 ft 2 [18.6 m2], excluding the office space. Provide a minimum ceiling height of 7 ft [2.1 m].
2 Provide a field laboratory with a minimum of two locking outside doors and a minimum of two windows at the opposite ends of the building. The doors will be a minimum width of 36 in [0.91 m]. Key both laboratory entry doors the same and supply the engineer with two sets of keys. Equip doors with locking panic -exit (crash bar) devices with integral through the door exterior knobs, thumb latches or other positive means of entry.
3 Provide a minimum counter depth of 30 in [76.2 cm]. Provide a minimum of 50 ft 2 [4.7 m2] of smooth heat resistant counter top space to accommodate testing equipment and procedures.
4 Equip the field laboratory with a minimum of one - variable speed, 500 CFM [14 m3/min] minimum, roof or top of wall mounted ventilation fan in accordance with all applicable codes.
5 Equip the field laboratory with a certified rechargeable 10 lb. [4.5 kg] minimum ABC multi-purpose, stored- pressure, dry chemical type fire extinguisher. M ount in an accessible location.
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6 Equip the field laboratory with 120 volt AC service installed inside the building and of sufficient size to handle all electrical needs of the building. Supply uninterrupted power for heating / cooling and testing equipment in accordance with all applicable codes.
7 Provide electrical outlets strategically located to support all testing equipment and other equipment required in the laboratory without the relocation of any device. Provide one water tight outlet on the exterior of the laboratory located between the two doors.
8 Equip the laboratory with air conditioning unit(s) and electric / gas fired heat capable of maintaining a uniform indoor temperature of 75° F +/- 5° F [24° C +/- 3° C].
9 Provide a 120 volt, 650 watt minimum microwave oven.
106.5.2.2 Field Laboratory Type II
1 Provide a field laboratory that meets the requirements of Field Lab, Type I and provide and install laboratory equipment to perform:
Mix Asphalt (HMA); and
by the Ignition Method.
Specimens by Means of the Superpave Gyratory Compactor.
2 Equipment required to perform the addition testing for a Field Lab, Type II is located in the Materials Testing Manual.
106.5.2.3 Office Space
1 Provide an office with a minimum area of 50 ft 2 [4.7 m2]. Provide a minimum of 20 ft 2 [1.9 m 2] of smooth counter space in an office with a floor to ceiling partitioned wall. Furnish either permanently installed or portable lighting as approved by the engineer for the desk / writing area. Provide a minimum 32 in [0.81 m] door between the office space and the work area.
2 Furnish the office as specified below:
router;
Windows 7/10 operating systems; and
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106.5.2.4 Entry Platform
1 Construct an entry platform for each door. Ensure platform meets OSHA requirements.
2 Position platform so that a person carrying a load can stand on the platform and safely enter the laboratory.
106.5.2.5 Water Tank
1 Furnish a 100 gal [379 L] minimum capacity water tank inside the laboratory equipped to be filled from outside of the laboratory. Furnish on-demand electric water pump if not connected to municipal water supply. Maintain an uninterrupted supply of water. Clearly mark the tank “non-potable”.
2 Provide a flat rimmed sink that is a minimum of 22 in x 12 in x 10 in [55.9 cm x 30.9 cm x 25.4 cm] deep with no divider and a high neck faucet.
106.5.2.6 Field Lab Equipment
1 Provide an 8 in [200 mm] sieve shaker in a designated enclosure as follows:
2 Provide a large mechanical sieve shaker meeting the following:
Manual;
1 in [25.0 mm], ¾ in [19.0 mm], ½ in [12.5 mm], ⅜ in [9.5 mm] and No. 4 [4.8 mm], and a dust pan tray.
3 Mount the large mechanical sieve shaker inside a separate 6 ft x 6 ft x 7 ft [1.8 m x 1.8 m x 2.1 m] enclosure with a level rigid foundation of pre- cast or cast-in-place concrete,
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structural steel, or timbers. Secure the screening unit to the foundation with a positive system capable of being leveled by adjustment. Provide an enclosure as specified below:
out of the enclosure. Install a heavy duty weatherproof hasp with padlock on the outside of the enclosure and supply the engineer with two keys.
plate of funnel secured to the interior wall. The funnel will be mounted high enough to place a tall 5 gal [18.9 L] bucket under the funnel.
4 Provide a large capacity sample splitter, Gilson Model SP#1 or approved equal in accordance with the Materials Testing Manual.
5 Provide a calibrated scale or scales that meet the project’s testing requirements in accordance with the Materials Testing Manual. Correct problems with scale operations by repair, substitution, or replacement. The engineer will not consider down time due to scale malfunction for extra contract time.
106.5.2.7 Convection Oven
1 Provide a convection oven meeting the following specifications:
and width of 20 in [500 mm]. Ensure 16 in [100 cm] square pan fits on both shelves;
construction;
temperatures ranging from 120° F [50° C] to 300° F [150° C]; and
106.5.2.8 Hot Plate
1 Provide 3- burner propane / gas hot plates with cast iron heating surfaces and side controls.
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106.5.2.9 Compaction Block
1 When required, provide a concrete compaction block as specified below:
106.5.3 MEASUREMENT and PAYMENT
1 The engineer will measure Field Laboratory, including maintenance and two moves, as a complete unit. The engineer will measure additional directed moves in accordance with Subsection 109.4, Extra and Force Account Work.
2 The department will pay as follows:
Pay Item
Pay Unit Measure to the Nearest Pay to the Nearest Field Laboratory LS [LS] LS [LS] LS [LS]
approval of the lab; and
106.6Storage of Materials
1 Store materials in a manner that facilitates inspection and preserves the materials’ quality and suitability for use. The engineer may reinspect stored, previously inspected materials before approving their use in the work.
2 As approved by the engineer and outside the clear zone, the contractor may use portions of the right-of-way for material storage. If needed, provide additional storage space at no additional cost to the department. Before using property outside the right-of-way or specified construction permits, provide the engineer copies of agreements with the landowner, lessee, or land management agency.
3 After use, reclaim storage sites to their original condition in accordance with Subsection 106.3.4, Reclamation, at no additional cost to the department.
4 Storage of materials or equipment not directly involved with bridge work will not be allowed on the bridge. Do not stockpile, place, or store debris, rubble, or aggregate on bridges.
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106.7Handling Materials
1 Handle materials so as to preserve their quality and suitability for use in the work. Transport materials in vehicles built to prevent loss, contamination, or segregation after loading and measuring.
106.8Department Furnished Material
1 If specified, the department will provide material for incorporation into the project. The department will deliver such material to, or make available at, the locations specified. Take responsibility for material after the department has delivered or made it available. The subsequent costs of handling and placing the material are incidental to the associated contract pay item.
106.9Rights in and Use of Materials Found in the Work
1 The engineer may authorize the use of aggregate or other material found in excavation for another pay item. The department will pay the established contract unit price for the excavation of such material and for the pay item for which it was used. If the excavated material is used for another pay item but was otherwise needed for embankments, backfills, approaches, or other purposes, provide an acceptable replacement at no additional cost to the department.
2 Do not excavate or take material outside the slope stake limits without the engineer’s written approval. The right to use and process material found within the project limits excludes use and processing for noncontract work. If the contractor produces or processes more material from the project than is required for the contract, without additional compensation to the contractor, the department may:
e possession of the excess material and direct its use or
condition.
106.10Requirements for Steel and Iron
1 The department requires the use of domestic iron and steel in the permanent components of a project. “Domestic” means all manufacturing processes occur within the United States. Such processes include, but are not limited to, rolling, extruding, machining, bending, grinding, drilling, and coating or similar processes to manufacture or modify the physical properties or chemical composition of iron or steel. Coatings include any protective or value-enhancing process. The department will, however, accept:
delivery to the project, does not exceed 0.1 percent of the total contract amount, or $2,500, whichever is greater.
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processed, pelletized, and reduced iron ore.
contractor’s convenience.
2 For iron and steel components, obtain from the manufacturer and provide to the engineer a material test report or certification that states clearly the country of manufacture. Include two copies of the itemized invoices for materials used and transportation costs for shipment to the project.
3 Ensure that foreign-made bolts, fasteners, and associated hardware are tested and certified by an independent domestic testing laboratory in accordance with Division 800, Materials. Submit the test data and certifications to the engineer before use.
4 T o seek a waiver of these provisions, submit a written request to the engineer. Accompany the request with supporting information showing that the specified steel or iron products are not manufactured in the United States in sufficient, available quantities of satisfactory quality. The department will not grant time extensions or pay compensation for delays resulting from processing such a request.
106.11Stockpiling Aggregate
1 Clear and grub aggregate stockpile sites in accordance with Section 201, Clearing and Grubbing. Ensure that sites are firm, smooth, and well-drained. Do not stockpile aggregate in a manner that causes or allows contamination or excessive degradation.
2 When not included as a pay item, the stockpiling of aggregates for construction is incidental to the associated pay items.
106.12Contractor Testing
.1 General
1 When speci fied, take responsibility for development of a mix design as applicable, material sampling, quality control testing, and quality acceptance testing.
106.
12.2MEASUREMENT and PAYMENT
1 The engineer will measure Contractor Testing as a complete unit.
2 The department will pay as follows:
Pay Item Pay Unit Measure to the Nearest Pay to the Nearest Contractor Testing LS LS LS
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3 The department will divide and pay out the lump sum as follows:
written acceptance of the contractor mix design or the beginning of placement of tested material(s); and
quality acceptance testing.
4 The department will not pay directly for changes to an accepted contractor mix design made for the contractor’s benefit; complete it at no additional cost to the department. At a negotiated lump sum price, the department will pay for changes to an accepted contractor mix design made at the engineer’s request.
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