Pole and Tower Art. 1069.01 Each photocell furnished for waterway or aviation obstruction lighting control shall be calibrated according to Article 1068.01(e)(2)h. SECTION 1069. POLE AND TOWER
1069.01 Light Poles. All light poles shall be designed, fabricated, and
furnished to provide a complete support system as follows. The detailed design and fabrication of the pole shaft, arms, tenons, and attachments shall be according to AASHTO “Standard Specifications for Structural Supports for Highway Signs, Luminaires and Traffic Signals, Sixth Edition 2013”. Light poles shall be designed for 90 mph (145 km/hr) wind velocity and a minimum design life of 50 years.
1069.02 Aluminum Pole. Only aluminum poles with mounting heights of 40 ft
(12 m) or greater may have a two piece shaft. Also, aluminum davit arm poles shall be a two piece pole (upper arm and lower shaft). Aluminum tubing shall be according to ASTM B 221 (B 221M) or ASTM B 429 (B 429M), alloy 6063-T6. The handhole frame for aluminum poles shall be fabricated from ASTM B 209 (B 209 M), alloy 6061 T651 or the same material used for the pole base. The base shall be a permanent mold casting of aluminum alloy according to Aluminum Association designations 356.0 or A356.0, with final temper T6 or T61. Tempers selected shall depend on forming practices of the pole manufacturer to satisfy the requirements of Article 1069.01(a). Welding shall be by inert gas shielded arc (GMAW or GTAW). All welds shall be free from cracks and pores. All poles shall be heat treated after welding. The shaft shall be spun drawn to a smooth, circular, seamless taper. All aluminum poles shall have a satin ground finish, 100 grit or finer. The anchor rod covers shall be made from aluminum, according to ASTM B 108, alloy A356.0-T1, or ASTM B 26, alloy 443.0-F. A nonmetallic anchor rod cover shall be used in high vandalism areas as approved by the Engineer.
Article 1006 — 08(b).
1069.03 Steel Pole. One-piece poles shall be furnished according to the
following. Galvanized steel poles shall be according to ASTM A 595, Grade A or B, ASTM A 572 Grade 55, or ASTM A 1011 Grade 55 HSLAS Class 2. The base plate shall be AASHTO M 270 Grade 50 or 50S (M 270M Grade 345 or 345S). The handhole frame and pole tenon shall be ASTM A 500 Grade C or ASTM A 513 Type 5 DOM1015 or 1020 tubing. The poles shall be galvanized according to AASHTO M 111. Steel selected shall have a silicon content less than 0.25 percent. The outer galvanized surfaces shall have a satin finish. Stainless steel poles shall be according to ASTM A 269, Grade TP 304L cold finished stainless steel, with a minimum yield strength of 60,000 psi (414,000 kPa) and 100,000 psi (689,000 kPa) minimum tensile strength after fabrication. The base plate and handhole frame shall be the same material as the pole. Pole and Tower Art. 1069.03 Weathering steel poles shall be according to ASTM A 595 Grade C, ASTM A 606 Type IV, or AASHTO M 270 Grade 50W (M 270M Grade 345W). The base plate shall be fabricated according to AASHTO M 270 Grade 50W or HPS 50W (M 270M Grade 345W or HPS 345W). The handhole rim and pole tenon shall be fabricated of ASTM A 714 Class 2, Grades I, II, or III; or Class 4, Grades V, VI, or VIII pipe. A weathering steel electrode, compatible with the pipe and pole tubing compositions, shall be used to weld the rim pipe and pole tube together. Weathering steel poles shall be blasted according to SSPC - SP6 (commercial blast) and cleaned at the factory to remove all surface contamination. The surface area shall be free of any oil and other foreign elements. All weld spatter shall be removed, and the outside surface and base plate shall be an even texture, free from marks, burrs, sharp edges, or imperfections. For all poles, a Type 304 stainless steel ground lug shall be used. The anchor rod covers and handhole cover shall be made from 12 gauge minimum steel. A nonmetallic anchor rod cover as approved by the Engineer shall be used on weathering steel poles.
Article 1077 — 03(a)(2).
The arm shall be supplied with fabricated steel brackets welded to the arms. The arms shall attach to the shaft by a clamp type bracket with bolts, nuts, and lock washers.
1069.04 Wood Pole. Wood poles shall be according to Article 1069.01 and the
following. Wood poles shall be Southern Yellow Pine, Western Red Cedar, or Douglas Fir preservative-treated according to the AWPA Standard T1 and designated per Standard M6. Wood poles shall meet the requirements of ANSI O5.1. Poles shall be marked and have other documentation to confirm compliance with this requirement as well as the class designation. The pole shall be selected for uniformity and straightness. Sweep shall be limited to one plane and one direction only. A straight line in the plane or maximum sweep joining the surface of the pole at top and 6 ft (1.8 m) above the base end shall not be more than 2 in. (50 mm) from the surface of the pole at any point. The pole shall be machine shaved to a smooth surface. In addition to ANSI O5.1, poles shall have no indentations attributed to loading or handling slings that are 1/4 in. (6 mm) or more deep over 20 percent or more of the pole circumference, or more than 1/2 in. (13 mm) deep at any point. Other indentations or abrasions, for example, forklift damage, chain saw damage etc., shall not be more than 1/10 the pole diameter at the point of damage up to a maximum 1 in. (25 mm). Such damage will be permitted in an oversized section, where the excess of wood will be taken into consideration in evaluating the effects of the damage. In any case, the circumference for a given class shall still meet the ANSI minimum. When a guy wire and anchor is required, they shall consist of the following.
1069.05 Composite Pole. Composite poles shall be according to
Article 1069 — 01 and the following.
The pole shaft shall contain a minimum of 65 percent glass fibers by weight. The glass fibers shall consist of a commercial grade of “E” glass or better. The pole shall be designed such that deflection of the pole tip from the vertical axis does not exceed one degree per 10 ft (3 m) of the nominal pole height as caused by the maximum design wind loading in combination with the deadweight moment of the luminaire(s), bracket, arm(s), and other attachments as applicable. Pole deflection and loading calculations, certified by the manufacturer, shall be furnished to the Engineer as part of the pole submittal. Special notation shall be made to show that localized pole buckling has been considered and properly accounted for in the calculations. The structural fibers and surfacing veil shall be constructed in a continuous process using a homogeneous resin mix to ensure a strong molecular bonding of all adjoining layers. The bottom portion of the shaft shall be fitted with an anchor base. The base shall be galvanized steel according to Article 1069.03. The base shall be permanently fixed to the shaft and sealed to prevent moisture ingress. The base shall be polyurethane coated to match the pole color and equipped with anchor rod covers of the same material and finish as the base. The opening for the handhole shall be reinforced so as not to cause a weak point in the shaft. The handhole cover shall be of the same material and finish as the base. A 1/2 in. (13 mm) tapped hole shall be provided in easy access inside the handhole for attaching a mechanical grounding connector. This bonding point shall be a part of and have good electrical continuity with the anchor base. Poles may have an embedded stub section, as approved by the Engineer, for direct embedded poles. The minimum embedment depth for direct embedded poles shall be 6 ft (2 m). A wireway opening shall be located 15 in. (375 mm) below groundline. The opening shall be 2 1/2 X 18 in. (65 X 450 mm) in size and oriented to be parallel to the roadway unless otherwise directed by the Engineer. The embedded portion of the pole shall be designed to ensure rotational stability under load and test data shall be submitted to document this capability. In addition to the pole embedment requirements stated above, breakaway poles shall be manufactured according to and shall have a listing of approval by the FHWA to the breakaway requirements as stated in AASHTO “Structural Supports for Highway Signs, Luminaires, and Traffic Signals, Sixth Edition 2013”. Glass fibers shall be covered with a surfacing veil consisting of a saturated polyester cloth of 15 mil (0.38 mm) minimum thickness. An outer protective layer shall be provided of 10 mil (0.25 mm) minimum thickness of polyester resin with UV inhibitor and pigmented to the final color of the pole. The pole shall be covered with a final coating of polyurethane to a minimum thickness of 1.5 mil (0.04 mm). All thickness minimums shall be a dry coating thickness. Art. 1069.05 Pole and Tower The shaft shall be a smooth circular, tubular, seamless, tapered design and shall be free of dents, kinks, ripples, voids, scratches or other defects. All fiberglass poles shall have a smooth consistent finish, free from marks and imperfections. The pole shall have a groundline collar which shall protect the pole from abrasion by mowers and other equipment. It shall provide complete protection for the pole at groundline and extend up to the handhole without interfering with handhole access. The collar shall be securely fastened, rugged, removable, and UV resistant. It shall not detract from the aesthetics of the installation. The pole shall have a minimum ten year written warrantee against delamination, fiber exposure, crazing, chalking, and shall cover all aspects of the finished pole against defect including fittings and hardware. The warranty shall be transferred to the Department.
Article 1069 — 02(a) and shall be painted with a powder coated process to
match the pole.
1069.06 Pole/Unit Identification. Each pole, light tower, and underpass light
shall be labeled as indicated on the plans to correspond to actual circuiting, and as designated by the Engineer. They shall be installed on each lighting unit pole shaft and on the underpass walls, or piers, as shown on the plans. Median-mounted poles shall have two sets of identification labeling oriented to allow visibility from travel in either direction. Lighting controllers shall also be identified by means of identification decals as described herein. Identification shall be in place prior to placing the equipment in service. Identification of poles shall be made by application of letters and numerals as specified herein to an appropriately sized 1/8 in. (3.175 mm) thick Type 304 stainless steel plate which shall be banded to the pole with two stainless steel bands. Identification of painted poles shall be made by application of letters and numerals as specified herein via an adhesive approved by the paint manufacturer for the application. Identification of luminaires which are not pole mounted, such as underpass luminaires, shall be done using identification brackets. In general, the brackets shall be mounted adjacent to and within 1 ft (300 mm) of their respective luminaires. The brackets shall be fabricated from 1/8 in. (3 mm) in. aluminum alloy sheet according to the dimensions shown on the plans. The bracket shall be bent so as to present the luminaire identification numbers at a 60 degree angle to the wall. The bracket shall be attached to concrete walls with three 1/4 in. (6 mm), self drilling, snap-off type galvanized steel concrete anchors set flush with the wall, or power driven fasteners approved by the Engineer. The brackets shall be offset from the wall with 1/2 in. (13 mm) aluminum bushings. The structural steel shall not be drilled to attach the Pole and Tower Art. 1069.08 brackets. The luminaire identification numbers shall be applied to the bracket using the method described for identification applied to poles. The letters and numerals for 60 ft (18 m) and less mounting height lighting units and underpass lighting units shall be 4 in. (100 mm) high, black, series "D" as described in the Federal Highway Administration's "Standard Alphabets for Highway Signs". Placement of numbers shall be as shown on the plans. The placement of the numbers shall be coordinated with the accident reference marker and handhole door as applicable. The letters and numerals shall be screened on silver-white, pressure sensitive, retroreflective, 4 1/2 x 4 in. (114 x 100 mm), Type A sheeting according to applicable portions of Section 1091. An alternate color scheme, such as black on yellow, shall be used as directed by the Engineer or indicated in the plans when the lighting system is not maintained by the Illinois Department of Transportation. The letters and numerals for poles of a mounting height equal to and greater than 70 ft (21 m) shall be 9 in. (225 mm) high by 8 in. (200 mm) wide. The material of the decals and placement of numbers shall be as shown on the plans. The letters and numerals for illuminated signs shall be 9 in. (225 mm) high x 8 in. (200 mm) wide. The material of the decals and placement of numbers shall be as shown on the plans. Circuit identification for wood poles shall be made by the use of weather-resistant retroreflective letter tags in vertical slide in holders. Letter tags shall be retroreflective, black on yellow, with characters 3 in. (75 mm) high on tags nominally 2 1/2 x 3 5/8 in. (65 x 90 mm) in size. Slide in holders shall be aluminum and shall have both ends crimped after tags are inserted. The holders shall be attached to the poles with 1 1/2 in. (38 mm) aluminum nails as recommended by the tag manufacturer.
1069.07 Mounting Pad. When mounted on bridges, a vibration isolation
mounting pad and a galvanized steel leveling plate shall be included with the pole. The pad and leveling plate shall have the same shape as the bottom of the pole base with appropriate bolt holes and opening for the center of the pole. Included with the pad shall be four washers. The pad and washers shall be made from a rugged elastomeric material with a minimum thickness of 1/2 in. (13 mm) or as recommended by the manufacturer. The ultimate breakdown of the pad and washers under compressive load shall be not less than 10,000 psi (69,000 kPa) for the specified thickness without extrusion or detrimental reduction in thickness. The material shall also have a Shore-A Durometer reading of not less than 85. The isolation washers shall be installed with galvanized steel washers of the same diameter and adequate thickness top and bottom to prevent overstressing of the isolation washer. The leveling plate shall be according to AASHTO M 270 Grade 50 or 50S (M 270M Grade 345 or 345S) and shall be galvanized according to AASHTO M 111.
1069.08 Light Tower. Light towers (high mast poles) shall consist of any poles
80 ft (24 m) or more in length. Each light tower shall be complete with internal, integral motorized lowering mechanism, luminaire ring, pole top hood, internal electric power cables, lightning rod, luminaire counter-weight (when applicable), and all appurtenances required for a complete operating unit. Art. 1069.08 Pole and Tower The design shall be based upon AASHTO “LRFD Specifications for Structural Supports for Highway Signs, Luminaires and Traffic Signals” in effect on the date of invitation for bids, however the width of reinforced opening requirement in Chapter 5, Section 5.6.6.1 shall not apply. Light Towers shall be designed for ADT > 10,000, Risk Category Typical, and Fatigue Importance Category I. A minimum total combined luminaire weight of 600 lb (272 kg) shall be used plus a combined hood area and lowering ring weight of 400 lb (181 kg). The associated total projected area shall be 24 sq ft (2.23 sq m) and 10 sq ft (0.93 sq m) respectively. Additional weights and areas shall be added when necessary for such things as luminaire shields. Project specific weights and areas shall be used in the design calculations when they exceed the above minimums. Light towers shall be designed and constructed so no structural member or other component is applied in excess of the manufacturer's recommended rating (when applicable) or the published rating, whichever is lower. The design of the tower shaft shall achieve a maximum, fully loaded deflection at the top of the pole, which is not greater than the following percentage of the tower height. Light Tower Maximum Deflection Tower Height in feet Max Deflection % of Height Tower Height in feet Max. Deflection % of Height 160 13.70 110 7.80 150 10.04 100 5.30 140 7.80 90 4.50 130 6.02 80 3.50 120 10.75 Light Tower Maximum Deflection Tower Height in meters Max Deflection % of Height Tower Height in meters Max. Deflection % of Height 49 13.70 33 7.80 46 10.04 30 5.30 43 7.80 27 4.50 40 6.02 24 3.50 36 10.75 The light towers shall be of a height and luminaire capacity as indicated and be of the nonlatching ring support design. Specific requirements for the different components of a light tower are as follows.
Article 1069 — 08(o), to accept a test power connection when the ring is in the
lowered position. The terminal box shall have a waterproof breather valve mounted on top and 1 in. (25 mm) diameter vent hole drilled in the bottom and permanently sealed from insects with a stainless steel screen. The box shall be equipped with fuses and fuse blocks for fuses per Article 1065.01(b). The box shall contain a terminal strip with identified terminals for connection of the main power cord, luminaires, and the test power receptacle. The ring shall facilitate ease of wiring to the arms by the use of removable gasketed covers. Arms shall be factory or field wired using No. 12 AWG, Type SOOW. The cord shall have three conductor, flexible CPE jacketed construction according to UL 62 and be MSHA approved. The cord shall be rated 600 V and -58 to 221 °F (-50 to 105 °C). Each conductor shall be No.12 AWG stranded annealed copper per ASTM B 174 with EPDM insulation. Wiring shall be color coded according to Article 1066.02. Wires shall be installed to all luminaire arms and extend 6 ft (1.8 m) longer than their respective tenon arm and shall be trained back into the arm. The arm shall then be sealed with a protective cap for shipment to the jobsite. All ring wiring shall be tagged with wire markers at both ends. Pole and Tower Art. 1069.08 Ring designs that incorporate liquidtight flexible nonmetallic conduit to the terminal box shall use stainless steel conduit fittings. Liquidtight flexible nonmetallic conduit shall be according to Article 1088.01(a)(4). The luminaire ring shall be factory checked and marked for proper positioning and luminaire orientation. Catalog cuts and shop drawings shall indicate the orientation of the luminaire ring, handhole, and bolt circle in relation to each other on a single drawing. The orientation of the terminal box on the ring shall be over the tower handhole or as close to that location as possible. The fully enclosed luminaire ring and attached components shall be fabricated of the same type of steel as the tower shaft or of Type 201L or Type 304 stainless steel. If it is not fabricated of stainless steel, it shall then be hot-dip galvanized according to AASHTO M 111 or painted according to
Article 1069 — 08(c)(1). An open ring system shall be fabricated of Type 201L
or Type 304 stainless steel.
1070.01 Light Pole Foundation, Metal. Metal foundations shall be fabricated
from material new and unused in any previous application and shall be galvanized according to AASHTO M 111. The manufacturer shall provide a certification that the materials are new and meet the specified requirements and shall accompany the submittal. Metal foundations shall be fabricated from steel. Baseplate AASHTO M 270, Grade 36 (M 270M, Grade 250) Shaft ASTM A 252, Grade 2, Phosphoru s 0.04% max., Sulfur 0.05% max. Helix Screw AASHTO M 270, Grade 36 (M 270M, Grade 250) Pilot Point AASHTO M 270, Grade 36 (M 270M, Grade 250) Metal foundations shall be fabricated with two wiring entry slots parallel with the shaft axis and aligned with base plate faces 180 degrees apart. Continuous slots up and through the base plate will not be acceptable. The shaft of the foundation shall be socketed into the top plate and welded on both sides. Foundation shaft diameters, baseplate size, shaft length and bolt circles shall be as detailed on the plans. Foundations shall be fully coordinated with specified poles. Fully threaded and galvanized anchor rods or stud bolts with washers and nuts shall be furnished with the foundations and shall be according to Article 1006.09. Anchors furnished according to ASTM F 1554 shall be Grade 105 (Grade 725). Metal foundations shall come complete with galvanized steel plates or plugs to fill any penetrations in the base plate which are in addition to the four threaded stud holes and the center wireway opening.
1070.02 Anchor Rods. Anchor rods shall be according to Article 1006.09,
Grade 105 (Grade 725) and full length galvanized with washers and nuts.
1070.03 Light Tower Anchor Rod Assembly. Anchor rods, washers, and
nuts shall be according to Article 1070.02. Anchor rod information shall be submitted
Get an email when 1069 changes
Illinois revises spec sections through supplementals and new editions. We check this one every week and email you the day it changes. Free, no account.