6−34 MINERAL ADDITIVES FOR PORTLAND CEMENT CONCRETE 602.01 DESCRIPTION. This Specification covers the requirements for either partial replacement of Portland cement with a mineral additive or as an addition to the minimum specified cement factor. Concrete containing mineral additives shall conform to the applicable requirements of SECTION 601; PORTLAND CEMENT CONCRETE, of these Specifications together with the additional provisions set forth below. 602.02 MATERIALS. All material components shall conform to the applicable requirements of SECTION M.02 of these Specifications and shall also be included on the Department's Approved Materials List. 602.02.1 Mix Design and Approval Process. The mix design and approval process of the Portland cement concrete containing mineral additives shall conform to the provisions of Subsection 601.03.1 of these Specifications. Some adjustments in yield will have to be made in the mix design to compensate for the different specific gravity of the mineral additive. The water/cement ratio shall be based on a combined weight of Portland cement and the weight of the mineral additive. 602.03 CONSTRUCTION METHODS. Construction methods shall conform to Subsection 601.03 of these Specifications except as otherwise provided herein. The Contractor shall furnish a Certificate of Compliance from the manufacturer certifying that the mineral additive being supplied conforms to the chemical and physical requirements as specified by the Department. No mineral additives shall be added to the concrete at the construction site. Mineral additives replacement quantities or additi ons other than those herein specified, shall not be allowed unless specifically called for on the Contract Documents or as authorized by the Engineer. Separate storage silos will be made available for each mineral additive and they shall be protected from rain and moisture. Unless otherwise noted, mineral additives shall be handled in the same manner as Portland cement. All storage silos shall be completely empty and clean before any mineral additive is deposited therein unless the silo contains a mineral additive of the same type. Combinations of mineral admixtures will not be allowed unless called for in the Contract Documents or as approved by the Engineer. When allowed, combined mineral admixtures shall be compatible and approved by their respective manufacturers. 6−35602.03.1 Fly Ash. Fly ash shall be substituted or added to Portland cement in the amounts specified in the Contract Documents. If no quantity has been so-specified the Contractor has the option of substituting fly ash for Portland cement up to 15 percent by weight on a 1-to-1 ratio. The fly ash supplier shall maintain a quality control program open for inspection by the State as deemed by the Engineer. 602.03.2 Microsilica. Microsilica shall be substituted or added to Portl and cement in the amounts specified in the Contract Documents. If the use of microsilica is specified by the Engineer but no quantity has been listed in the Contract Documents the microsilica content shall be 7 percent by weight of Portland cement on a 1-to-1 ratio. Any Portland cement concrete mix containing microsilica shall not exceed a water/cement ratio of 0.40. Only one brand of microsilica shall be supplied for the life of the Contract. If the microsilica is supplied in slurry form it shall be agitated as necessary to prevent separation.
603.01 DESCRIPTION . This work consists of furnishing and placing Controlled Low Strength
Material (CLSM) as a self consolidating, self leveling, rigid setting, low density material to be substituted for compacted gravel, structural f ill, and any incidental construction directed by the Engineer, all in accordance with these Specifications. Any modifications of these general requirements will be provided in the specific requirements for each item unless otherwise indicated in the Contract Documents. CLSM consists of a homogenous mixture of Portland cement, fine aggregate, water, admixtures (when used) and pozzolanic material (when used), mixed in proportions to attain the properties herein specified. The Contractor must acquaint himself with the kind and type of CLSM required before submitting the mix design. 603.01.1 Classification. There are two main categories for CLSM, excavatable and non- excavatable. The consistency of these two main categories can be further subdivided as flowable and very flowable. Each classification required for the particular work, unless otherwise indicated or superseded by the Contract Documents, is shown in Table 1. Table I Description Flowable Very Flowable E x c a v a t a b l e I I I Non-excavatable III IV
603.03.2 Proportions.
603.03.4 CLSM Mixing, Delivery, and Discharge . In addition to the requirements of Subsection
601.03.3 of these Specifications, process control testing shall be performed by the Contractor and
these results shall be submitted on a Certificate of Compliance (COC) that states that all applicable specifications have been met. Testing performed by the Engineer will not relieve the Contractor of this requirement. 603.03.5 Limitations of Mixing. Requirements for limitation of mixing shall conform to Subsection 601.03.4 of these Specifications.
603.03.6 Cold and Hot Weather CLSM. Requirements for cold and hot weather CLSM shall
conform to Subsections 601.03.5 and 601.03.6 , respectively, of these Specifications. 6−39603.03.7 Curing. The requirements of Subsection 601.03.8 of these Specifications will apply if there is a probability of the air temperature falling below 40OF and/or the temperature on the surface of the CLSM will fall below 50OF at any time during the first five days after placement. The CLSM shall be protected from freezing until it is hardened. The temperature of the CLSM shall be a minimum of 40 OF upon placement. Otherwise, no curing is required.
603.03.8 Testing of CLSM. In addition to the requirements of Subsection 601.03.7 of these
Specifications, for Para. b; Acceptance Sampling and Testing , cast six, 4" x 8" cylinders per each day's production and type of mix used (6" x 12" cyli nders also acceptable). Rodding of specimen is not required. Once the specimen is full, lightly strike the exterior of the mold 8 to 12 times to consolidate the CLSM. Specimens shall remain in the molds until time of testing. Extreme care shall be exercised in the handling and transportation of CLSM specimens. Age of compressive strengths will be tested at the discretion of the Engineer. Paras. c, d, e, f , and g of Subsection 601.03.7 do not apply to CLSM.
603.03.9 Plant Field Laboratory. The requirements for Plant Field Laboratory shall conform to
SECTION 930 of these Specifications except for the following which do not apply:
603.03.10 Placing CLSM by Pumping. The requirements for pumping CLSM shall conform to
Subsection 601.03.9 of these Specifications with the following exception: The discharge height may exceed 5 feet and is limited only if the mixture becomes segregated. Pumping may be suspended if the Engineer observes any deleterious materials in the discharge. The Contractor shall demonstrate the ability to pump CLSM without appreciable loss or consistency of air content.
603.03.11 Traffic/Paving. Resumption of traffic onto CLSM or the asphalt paving over CLSM,
when required by the Engineer to expedite the over all operation, will require an initial set time and early strength development. The initial time for the CLSM to set will be a maximum of 3 hours, which time will support the weight of the traffi c and/or paving operation without rutting or damage to the CLSM. The Contractor will demonstrate during the mix design approval process that the above condition will be attained. The Engineer may require the area to be complete ly covered by steel plating in accordance with details on the Plans or protected in accordance with the latest edition of the MUTCD.